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HOME and PANEL CONSTRUCTION HOME and PANEL CONSTRUCTION Around the World Global Builders Group, Inc. 685 Bittersweet Trail Atlanta, GA 30350 Paul Beekman.

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Presentation on theme: "HOME and PANEL CONSTRUCTION HOME and PANEL CONSTRUCTION Around the World Global Builders Group, Inc. 685 Bittersweet Trail Atlanta, GA 30350 Paul Beekman."— Presentation transcript:

1 HOME and PANEL CONSTRUCTION HOME and PANEL CONSTRUCTION Around the World Global Builders Group, Inc. 685 Bittersweet Trail Atlanta, GA 30350 Paul Beekman – President 804-433-0103

2  GBG is a combination of several successful International Companies with over 40 years’ experience in the design and project management of building strong “GREEN” communities  GBG takes a holistic approach by teaming with the local governments to construct a panel plant in the area and employees local labor to help manufacture and build homes.  GBG has two methods of building green homes. For the low cost homes we use a steel and foam cast panels that will withstand winds up to 160 MPH and will last for over 100 years. For larger homes we use the Azera Blast Proof panels that are patented and can withstand bullets fired from a AK47 up to motor shelling.

3 GBG Steel SIPS – lower cost to moderate home construction. GBG Armored ForeverGreen System – Secure homes for large construction and military security. We have two systems available depending on requirements. 1.Foam Core Panels 2.HyFi Panels 3.Armor Glass 4.GBG Construction Services

4 GBG Steel SIPS Product Overview Manufacturing Plant GBG Construction Services

5 GBG Platinum Panels - Core Product for Building The Panels The Panels Platinum Technology™ patented, the greatest advance in building envelope construction in decades was introduced in 2004. This innovative composite approach combines structural steel strength and high density insulation in a single building product for walls, ceilings and roofs. These advanced products mean you can build homes that are safer, energy-efficient, waterproof, mold-proof and better protected against termites and other wood-destroying organisms. Insulation-values… R-23.4 for 3-5/8” Panels. This is opposed to R5 for CMU block and R-9 to 11 for Stick Frame.

6 Strength… Buildings have been engineered with our products to withstand 160+ MPH winds. Construction Time… Projects go up much faster. Can dry-in a home in 3-5 days and finish a home in 2 weeks Energy Efficiency… Doubles the R-values of wood frame with insulation and more than 5 times better than concrete block. Sound Reduction... reduces the transfer of sound by 6-8 db’s Indoor Air Quality… air tightness provides a cleaner, healthier and more comfortable environment Decay Resistant… no wood for insects to attack Fire Resistant… Minimum self-ignition temp: 932°F, Minimum flash ignition temp: 698°F Maintains Structural Integrity In Fire Conditions… Polyurethane foam is a thermo set plastic and retains its structural integrity until completely consumed by fire. Melting does not occur. Panels Benefits

7 Earthquake Resistant... increased rack and shear strength by three times compared with standard stick-built components. Connections are designed to withstand up to 8.0 scaled earthquakes Mold and Mildew Resistant… protects the structure from termites, mold, mildew, and decay Indoor Air Quality… air tightness provides a cleaner, healthier and more comfortable environment Reinforced Polyurethane (closed-cell )… Spray adds structural integrity throughout the wall system. Testing conducted by the National Association of Home Builders (NAHB) spray-applied polyurethane foam insulation between steel-studs in wall panels increased rack and shear strength three times when compared with standard stick-built components. Steel SIPs Panels Benefits - Continued

8 Steel SIPS VS Cement Construction

9 GBG - Steel SIPs Manufacturing Plant

10 Manufacturing Plant Construction Services Manufacturing Plant Construction Services Plant Set Up : Assist in construction site selection and set up Works with sub-contractors and trades to set up plant construction Order all needed equipment for set-up Set up supply line and get all material ready to go into production Training of manufacturing personnel and supervision Help line available to work out post installation issues

11 GBG Steel Manufacturing Process Picture Descriptions 1. Taking pre-cut steel members and setting them into place 2. Assembling the panel cast 3. Checking and finishing the panel mold 4. Installing SIPs panel into R.I.M (Rapid – Injection – Molding) 5. Locking down panels to get ready for foam injection 1 1 2 2 3 3 4 4 5 5

12 6 6 7 7 8 8 9 9 6. Most critical step in process - injecting foam into panels – needs temperature and humidity consistencies 7. 20’ panels during drying stage 8. 30’ panel during drying stage 9. Completed panels stacked for shipping Picture Descriptions

13 GBG Steel Home Design

14 GBG will Design and Build Homes from 38 SM to Over 5,000 SM & Condos Up to 4 Stories

15 400 SF (36 SM )- 2 BR and 1 Bathroom

16 624 SF (58 SM) 2 BR - 1 Baths

17 800 SF (74 SM) 2 BR - 1 Bath

18 Different Exteriors Available on All Models 1,008 SF (93.6 SM) 3 BR - 2 Bath

19 Global Builders Group, Inc. 685 Bittersweet Trail Atlanta, GA 30350 Paul Beekman – 804-433-0103 Innovative Building Solutions for Today’s World

20 GBG – Armor Systems 20  ArmorSkin  ForeverGreen Armor  Foam Core Panels  HyFi Panels  Glass Armor

21 GBG ArmorSkin  One of two US patented products approved by US government for security buildings  High strength energy absorbing super-polymer.  Military grade formulation which possesses extremely high material tear strength and superior toughness.  When subjected to an exothermic explosion, the super-polymer's molecular geometry is pushed to a very high energy state enabling it to absorb the kinetic energy of the blast's shock wave.  Provides containment of underlying fractured substrate preventing the debris of shrapnel fragments.  Military testing has demonstrated blast pressures protection up to 250 psi/ms at 0.25" thickness.  A two component 100% solids formulation with NO VOCs.  Skin thickness has no limitation.  Applied using a 2-component high-pressure liquid spray machine. 21

22 GBG ArmorSkin 22 Click above to play video

23 GBG - Armor Systems 23  ArmorSkin  ForeverGreen Armor  Foam Core Panels  HyFi Panels  Glass Armor

24 GBG ForeverGreen System  CSIP - Insulated Construction Panels ::: Concrete Structural Insulated Panels (CSIP) that enable rapid construction of homes and buildings. Advantages : strength, long life, safety, disaster protection, and energy efficiency. Site-built or precast.

25 GBG Armor Key Advantages  2 armor systems for different ranges of applications  EPS foam system 1 – 10 psi blast  HyFi™ precast 1 – 40+ psi blast  Fixed and flexible installation versions  precast/pre-molded  cast in place (without forms)  No need for coarse aggregate  low cost mortar (7500 psi) sufficient  low strength SCC concrete (16 inch spread)  reduce amount of concrete by up to 80%

26 Blast Proof Panels CSIP (Concrete Structural Insulated Panels) that combine the values of traditional concrete precast with fiber reinforcement and proprietary additives to enhance the strength. Have passed third-party military tests to protect buildings from explosion and projectiles. Available site- built and precast. Is US IRC Code compliant. GBG Armored ForeverGreen System US Military approved, industrial grade, composite concrete blast proof modular buildings and panels.

27 GBG Armored Building Systems: Different Designs for Different Jobs Field placeable spray- on; custom fit Fiber reinforced precast or tilt-up Foam Core Panel HyFi Panels

28 GBG - Armor Systems 28  ArmorSkin  ForeverGreen Armor  Foam Core Panels  HyFi Panels  Glass Armor

29 GBG Foam Core Panels Insulated Concrete Walls GBG has partnered with a worldwide wire mesh & insulated foam panel fabrication equipment manufacturer to produce a EPS foam core panel that is sandwiched between 2 layers of reinforced concrete Rapid assembly system with on-site finishing using structural concrete plastering on each side of the foam panel Rapid assembly system with on-site finishing using structural concrete plastering on each side of the foam panel Energy-efficient, rapid installation, safe, withstands extreme heat and corrosion. Energy-efficient, rapid installation, safe, withstands extreme heat and corrosion. 29 ForeverGreen :: A Comprehensive Rapid-Finish Concrete Foam Core Insulated Panelized System

30 GBG Foam Core Panel Overview  EPS foam core (2-8 inches)  3-D electro-welded galvanized steel (90kis)  1.5 inches of 7500psi mortar, both sides (up to 18,000 psi mortar available)

31 GBG – Form Core Insulated Concrete Panels Fast, simple and safe energy-efficient construction system, utilizing structurally reinforced concrete insulated panels for walls, floors, roofs, stairs and creative architectural designs.

32 1 POSITION AND FASTEN PANELS 2 LAY CHANNELS FOR UTILITIES AND PLUMBING 3 FINISH WALLS WITH CONCRETE FINISH WALLS WITH CONCRETE GBG Foam Core - Construction Method

33 Cut Out of Panels

34

35 GBG Foam Core 3 rd Party Test

36 GBG Foam Core Armor Blast Test : 5 psi Blast Pressure : Real Time Click above to play video

37 GBG – Armor Systems 37  Armor Skin  ForeverGreen Armor  Foam Core Panels  HyFi Panels  Glass Armor

38 GBG ForeverGreen Blast Proof Panels Patented Design for Exceptional Performance  Building consist of a three-dimensional cage of high- strength, 100 ksi tensile strength micro-rebar electro- welded together  Rebar dimensions : 2.5 – 3.0 mm  Rebar spacing: 2 x 3 inches (horizontal and vertical)  Rebar location – both inner and outer walls, ceilings, roof, and foundation  Joints - every joint overlap is reinforced with additional wire mesh rebar: wall panels, wall – floor joints, wall- roof joints wall-foundation joints

39 GBG ForeverGreen Armor Blast Test : 5 psi Blast Pressure : High Speed Click above to play video

40 GBG ForeverGreen Projectile Protection FRONT BACK

41 GBG- Armor Systems 41  ArmorSkin  ForeverGreen Armor  Foam Core Panels  HyFi Panels  Glass Armor

42 GBG HyFi - FIBER REINFORCED CONCRETE Fiber reinforced precast or tilt-up Precast or tilt-up with new patented fiber Precast or tilt-up with new patented fiber Normal strength concrete, ~ 4000 -5000 psi Normal strength concrete, ~ 4000 -5000 psi No rebar required No rebar required 2-6 inch thickness possible 2-6 inch thickness possible Blast tested to 200 psi – passed Blast tested to 200 psi – passed Multiple-hit capability Multiple-hit capability Low flexure blast wall Low flexure blast wall

43 GBG ForeverGreen Armor System = Affordable Safety  Rapid Panel Placement – Faster Construction  High strength factory quality mortar = 6,000 – 18,000psi  Monolithic concrete structure  Blast proof – protecting from most explosive dangers  Projectile proof – NIJ Level III and Level IV capable  Fireproof – concrete won’t burn  Earthquake resistant – doesn’t vibrate apart  Hurricane/Cyclone, and Tornado resistant  Flood Resistant – not damaged by water, won’t mildew

44 GBG HyFi FIBER REINFORCED CONCRETE New, patented hybrid macro-fiber can be added to any conventional concrete New, patented hybrid macro-fiber can be added to any conventional concrete - low strength - high strength Reduces or eliminates the need for conventional rebar Reduces or eliminates the need for conventional rebar Mixed using conventional mixers and batch plants Mixed using conventional mixers and batch plants Very little impact to wet concrete slump Very little impact to wet concrete slump Improves blast fragment resistance of concrete by 10X or more Improves blast fragment resistance of concrete by 10X or more Cost effective blast resistance additive Cost effective blast resistance additive

45 GBG HyFi - FIBER Large diameter, nylon bundle fiber Large diameter, nylon bundle fiber At 1% (by volume) loading of fibers per of concrete, there are ~ 6500 fibers per square foot of armor (at 6 inch thickness) At 1% (by volume) loading of fibers per of concrete, there are ~ 6500 fibers per square foot of armor (at 6 inch thickness) This high loading of these long, high strength nylon fibers add great strength and flexibility to the concrete structure This high loading of these long, high strength nylon fibers add great strength and flexibility to the concrete structure

46 GBG – HyFi Blast Testing

47 Blast Testing Test design: Test design: 6 x 6 feet x 6 inch precast panels 1. Conventional 4500 psi concrete with double rebar cage – no fiber 2. Same as above plus fiber concrete design 1% by weight – with fiber 75 pounds of TNT 75 pounds of TNT Standoff distance – 5 feet Standoff distance – 5 feet Panel supported on all 4 sides on steel frame Panel supported on all 4 sides on steel frame Double rebar cage #5 6 inch centers

48 Fiber Reinforced Concrete Blast Testing 75 pounds of TNT 6 ft.

49 1. Post Blast of 6 inch thick, Double Rebar Cage Precast Panel with NO FIBER BOTTOM TOP Severe damage to side away from blast Severe damage to side away from blast Large chance of fatalities from flying fragments Large chance of fatalities from flying fragments

50 2. Test Results of Same Blast WITH FIBER Reinforcement Loss of <1% of weight of panel Loss of <1% of weight of panel Very Little cracking on back side Very Little cracking on back side Structure is very Serviceable Structure is very Serviceable Very little injury, very small chance of fatal occurrence Very little injury, very small chance of fatal occurrence Peak pressure 9000 psi, impulse 2 psi-msec Peak pressure 9000 psi, impulse 2 psi-msec BOTTOM with Fiber

51 GBG Protection Systems 51  ArmorSkin  ForeverGreen Armor  Glass Armor

52 GBG Glass Armor  Can be added as protection to existing windows!  Lightest, thinnest and most affordable ballistic and hurricane-resistant glass on the market today. A strong synthetic film and special chemical bonding system that applies to ordinary glass transforming it into a protective shield.  Bullet-resistant and shatter-resistant  Hurricane protection :: resists category 3 hurricane winds.  Tested the Miami Hurricane Center. Traditional 1/4" thick window glass in large 6' x 8' panels were treated AZERA Glass Armor and then were subjected to extreme forces. One test included three large 2 x 4 boards thrown against the window at 40 feet per second.  Glass Armor was the first and only system to pass the test at 70 DPs or more, using a film application.  Smash & grab protection :: Keep windows from entry points to home or office  Energy-efficient, scratch-resistant and clear. 52

53 GBG Glass Armor Permanent Protection for Glass 53 Provides blast, projectile, or storm protection to any window – new or existing!

54 GBG Worldwide Construction

55 GBG Construction Service Offering for the International Market GBG is ready to

56 Preconstruction Set Up  Evaluate projects for manpower, equipment and infrastructure requirements  Manage logistics requirements from evaluation to installation Construction and Training  Set up training and education for needed skill sets for total project  Building Trades – Site preparation - Excavations - Foundation  Concrete Finisher – Pluming – Electric – HVAC - Finishing  Landscaping – residential and commercial  Security – project and personnel ConstructionAncillary Services Offered Turn Key Road Construction – Community Planning FoundationSolar Lighting – Water Filtration Rough InSewer Systems – International Shipping GBG Construction Services Capabilities

57 BUILDING AREA ECONOMIC BENIFITSBUILDING AREA ECONOMIC BENIFITS Global Builders Group

58 Product/Process has International Potential due to: Ease of production using proven, flexible production model Use of system does not require “special” labor skills Readily available raw materials, recycled steel, polyurethane & fiberglass cloth Rapid & flexible panelized construction Competitively priced/superior performanceDelivers: High energy efficiency/lowers energy costs High durability & longevity/low maintenance Rapid construction capability/low labor Green building material GBG Building International Global Builders Group

59 Ecuador

60 Columbia

61 Antilles

62 St. Thomas

63 Venezuela

64 Panama

65 Italy

66 Argentina

67 Eritrea

68 Brazil

69 685 Bittersweet Trail Atlanta, GA 30350 USA 804-433-0103 info@globalbuildersgroupinc.com

70 Solar Power by GBG

71 This 24,000-watt ET Grid-tie Solar System features the Solar Edge system—a great new way of maximizing the sun’s power using Solar Edge Power Boxes. Eighty Solar Edge Power Box optimizers are paired up with eighty 300- watt ET solar panels and strung to four ETL listed 6.0 kW Solar Edge inverters.

72 Why is a Solar Edge System Better than a Traditional Grid-tie Solar System? In a traditional Grid-tie Solar System, if only one solar panel in your system is shaded or is down, each and every other solar panel in the array replicates the same power output, reducing the entire system’s power output. In a Solar Edge system, Power Box optimizers are paired up to each solar panel allowing each panel to operate independently at optimal performance. Fewer Constraints and More Flexibility in the Design Process: Solar Power by GBG

73 Solar Power by IPC Solar Power by Eritrea


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