Presentation is loading. Please wait.

Presentation is loading. Please wait.

Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation...

Similar presentations


Presentation on theme: "Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation..."— Presentation transcript:

1 www.imoldtooling.com

2 Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation... …everything we do today and what we plan for tomorrow.

3 www.imoldtooling.com Our Mission: To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.

4 www.imoldtooling.com We are guided by ISO 9001 procedural standards.

5 www.imoldtooling.com Fully integrated system of automated treatment of information (includes planning,production and quality) CUSTOMER IMOLD ONSITE PRODUCTION DIMENSIONAL CONTROL ENGINNERING (CAD/CAM/CAE ) DESIGN

6 www.imoldtooling.com

7

8

9 Flatness and parallelism < 0,01mm Clamping force 60.000N Indexing accuracy 4X 90º, < 0,01mm Positioning and repetitive accuracy 0,002mm

10 www.imoldtooling.com ENGINEERING AND DESIGN 3D TECHNOLOGY. Less risk of components conflict. Automatic 2D drawings. Automatic components drawings

11 www.imoldtooling.com ENGINEERING AND DESIGN 3D TECHNOLOGY

12 www.imoldtooling.com PACKAGING

13 www.imoldtooling.com CAE – Computer Aided Engineering. Rheological simulation. Thermal evaluation. Part warpage. Fiber direction Reports are produced by experienced and qualified people

14 www.imoldtooling.com Filling Analysis Pressure distribution in cavity Temperature at flow front Shear stress and shear rate in material Frozen layer fraction Clamp force Weld lines Optimization of processing conditions to a certain application Air traps (predictable location) Optimization of feed system layout Optimization of gate(s) location

15 www.imoldtooling.com Cooling Analysis Cooling conditions –Cooling time –Circuit flow rate Circuit coolant temperature Time to cool –Part –Runners Temperature distribution –Part –Runners Cooling layout optimization

16 www.imoldtooling.com Warpage Analysis Visualization of deformed part Total deformation Values of deformation in x, y and z directions Evaluation of causes of warpage –Deflection, differential cooling –Deflection, differential shrinkage –Deflection, orientation effects

17 www.imoldtooling.com STANDARDIZATION All the single components will be standardized if there is a minimum chance to do it. The bottom line - cost effective mould investment, precision and productivity.

18 www.imoldtooling.com STANDARDIZATION

19 www.imoldtooling.com INTERCHANGEABILITY Every single component will have a reference and will be produced within a given tolerance. The bottom line - Good identification, total interchange ability and quick assistance.

20 www.imoldtooling.com MEASURING REPORT OF INSERTS AND CAVITIES

21 www.imoldtooling.com - CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES - DEVELOPMENT OF SPC SOFTWARE

22 www.imoldtooling.com AN EXCELLENT MOLD Our moulds are designed using the highest level engineering and manufacturing techniques, shipped on time and ready to perform. We guarantee it!

23 www.imoldtooling.com Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates AN EXCELLENT MOLD

24 www.imoldtooling.com

25 TRYOUT REPORT

26 www.imoldtooling.com LIFETIME SUPPORT We will support your mould identifying that part you may need – send it to you – and ensure it will fit. We’ll do it for as long as you own the mould!

27 www.imoldtooling.com HOTRUNNERS SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO ) MOLDMASTERS HUSKY EWIKON GUNTER INCOE DME PSG YUDO … among others

28 www.imoldtooling.com COMPONENTS DMS DME HASCO RABOURDIN STRACK NORMA FIBRO … among others

29 www.imoldtooling.com ADITIONAL SERVICES Mechanical analyses Metal coating Stereolitography Prototypes Heat treatment High quality grinding services Jig boring Texture

30 www.imoldtooling.com HSM 400 6 pallets 40.000 RPM 18000 RPM 1000x600MM HIGH PRECISION EQUIPMENT

31 www.imoldtooling.com CHARMILLES ROBOT 54 electrodes 4 pallets 1000X600 HIGH PRECISION EQUIPMENT

32 www.imoldtooling.com FANUC ROBOT 6 AXES HIGH PRECISION EQUIPMENT CEL OF 3 MAKINO EDM MACHINES WITH FANUC ROBOT

33 www.imoldtooling.com SOFTWARE TOP MOLD MOLDFLOW MASTER CAM WORK NC PROPIETATRY SOFTWARE HP PLOTTER DJ500

34 www.imoldtooling.com Equipments TypeReferenceYearTravel XYZControlToolsRPM Milling M. Center Mikron VCE 1000 19981016 x 508 x 550HAAS2010.000 Milling M. Center Mikron VCP 710 1999710 x 600 x 550H4263018.000 Milling M. Center Mikron HSM 400 2001400 x 450 x 350H4307242.000 robot with 7 palletes Milling M. Center Huron K2 x10 20011000 x 800 x 500Siemens3018.000 Milling M. Center Huron K x 10 20011000 x 800 x 500Siemens2012.000 Surface Grinding Surf. Grinding 20021000 x 600 x 550 Surface Grinding Un. Surf. Grinding 2002480 x 125 x 425 Die Sinking EDM Charmilles Rob. 55P 2001600 x 400 x 450CharmillesEquip. QCRI Robot (4 pallets and 54 electrodes) Die Sinking EDM MAKINO EDNC 43MR (3x)2004350 x 450 x 350MAKINOEDM cel With 6 axes Robot WEDM AGIE CHALLENGE 2eCut2004550 x 750 x 250AGIEWith EROWA robot 3D CMM COORD 3 19981000 x 600 x 450 VIDEOSIMPLE2005Video measuring microcospe Crane 5 Ton 2001 Crane 8 Ton 2001

35 www.imoldtooling.com 2 K MOULDS

36 www.imoldtooling.com METALIC INSERTS

37 www.imoldtooling.com MEDICAL

38 www.imoldtooling.com

39

40

41 AUTOMOTIVE SPEAKER GRILLES

42 www.imoldtooling.com

43

44 South America Rua Edmundo Doubrawa, 1.800 (Br101, km 31) Pirabeiraba - Caixa Postal 7146 89239-280 Joinville-SC Brasil tel.: +55 (0)47 425 9000 fax: +55 (0)47 425 9100 e-mail : imoldbr@imoldtooling.com Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa 2400-013 Leiria P.BOX 180 Portugal tel.: +351 244 850 020 fax: +351 244 850 029 e-mail : imoldpt@imoldtooling.com

45 www.imoldtooling.com Adriano Caseiro - president phone : +351 244 830 540 mobile phone : +351 917 534 933 fax : +351 244 850 029 e-mail : acaseiro@imoldtooling.com Europe

46 www.imoldtooling.com Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa 2400-013 Leiria P.BOX 180 Portugal tel.: +351 244 850 020 fax: +351 244 850 029 e-mail : imoldpt@imoldtooling.com

47 www.imoldtooling.com South America Rua Edmundo Doubrawa, 1.800 (Br101, km 31) Pirabeiraba - Caixa Postal 7146 89239-280 Joinville-SC Brasil tel.: +55 (0)47 425 9000 fax: +55 (0)47 425 9100 e-mail : imoldbr@imoldtooling.com

48 www.imoldtooling.com

49 IMold OnSite™ You will know exactly what is happening with your mould, as it happens through www.imoldtooling.com. www.imoldtooling.com REPORT

50 www.imoldtooling.com

51 ; ; LISBOA LEIRIA MADRID NEW YORK – PARIS 7 HOURS BY PLANE NEW YORK – LISBOA 6 HOURS BY PLANE FRANKFURT – LISBOA 3,5 HOURS PARIS - LISBOA 2 HOURS BY PLANE MADRID - LISBOA 1 HOUR BY PLANE LISBOA - LEIRIA 1H 30MIN BY CAR

52 www.imoldtooling.com

53

54


Download ppt "Www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation..."

Similar presentations


Ads by Google