1. Part Name : Body Lower+Upper
Report Date : 2012/8/2

2. PC Makrolon 2607 Bayer MaterialScience
Material introduction
PC Makrolon Bayer MaterialScience
MFR:13 g/10 min

3. Analysis Indication
The distribution of thickness for this part is regular.
The Fusion mesh is adopted for Moldflow CAE analysis model.

4. Feed System Design
Layout:1 + 1
Sub gate:Ø2.0 mm

5. Cooling System Design
Same as the 2D mold drawing.

6. Processing Conditions
Filling Conditions:
Melt temperature: deg.C
Cooling Conditions:
Coolant inlet temperature: deg.C
Holding Setting(保压设定):
Pressure(压力) [MPa] Duration(时间) [Second]

7. Fill Time
Fill time is 1.7 sec.

8. Fill Time
Shift+F5
Play this report file to view filling animation.

9. Injection Pressure
Left plot is the pressure distribution at the time of 99% filled(V/P switch over).
The max. pressure is MPa.

10. Clamp Force(锁模力)=80~100 Ton
Higher hold pressures will increase the clamp force requirement.(保压压力越大,锁模力越大）

11. Weld Lines
No weld line

12. Air trap
The locations of air traps are shown as small pink balls.

13. Air trap
The locations of air traps are shown as small pink balls.

14. Coolant Temperature
The change in coolant temperature from coolant-in to coolant-out is not mare than 3°C .

15. Mold Temp
The mold temperature is uniform in the cavity.
定模温度均匀.

16. Mold Temp
The mold temperature is uniform in the core.
动模温度均匀.

17. Time to Reach Ejection Temperature
The acceptable range of time to reach eject-ion temperature for parts is 44~55 sec.
Sink mark in the marked regions.

18. Time to Reach Ejection Temperature
Freeze time for gate is 10 sec.
浇口凝固时间为10秒.

19. X Deflection
The shrinkage is uniform in X direction. X

20. Y Deflection
The shrinkage is uniform in Y direction. Y

21. Z Deflection
0.15
0.1
0.13
0.09 Z

22. Summary Flow Results(流动结果） Refer to page Short shot (不饱模) No
Unbalanced Filling (流动不平衡)
Injection pressure is high (注射压力偏高)
Weld line on main surface (主面有熔接线)
Air trap(困气))
Cool Results(冷却结果）
Uniform mold temperature (模温均匀)
Yes
Freeze time for part to ejection (产品凝固时间)
44~55 Sec 17
Sink mark (缩水)
Freeze time for gate (浇口凝固时间) 10 18
Freeze time for runner is longer than that of part (流道凝固时间比产品长)
Warp Results(变形结果）
Some degree of deflection (有一定变形)
Note:
The report is based on the analysis results of Moldflow Plastics Insight software. Please use this report for reference only.