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Clean and efficient cement process
Größe: 12 cm x 12 cm Position: 0 cm / 0 cm Rahmen: 1,25 Pt weiß Clean and efficient cement process Silo / Bagging / Conveyance
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Contents Overview Silo Technology Packing and Dispatch Technology
Fluidcon – Pneumatic Conveying System
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Storage Silo and Packing/Dispatch Systems
with Expansion Chamber – EC with Inspection Chamber - IC with Multi Extraction - ME with Conventional Cone - CC Packing Plant Rotary Packing Machine In-Line Packing Machine Automatic Bag Applicator Bag Transport Loading Plants Truck Loader Waggon Loader Palletising Systems incl. Loading security systems
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Pneumatic Conveying System -FLUIDCON- System
Receiving bin / Storage silo Feeding device Aerated FLUIDCON- pipe FLUIDCON-Pipe consisting of: 1.) Standard pipe 2.) Fabric 3.) Aeration pad 4.) Fasteners 5.) Air socket
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Contents Overview Silo Technology Packing and Dispatch Technology
Fluidcon – Pneumatic Conveying System
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CLAUDIUS PETERS silotypes - Overview of features and advantages
EC- Silo IC- Silo ME- Silo MC- Silo CC- Silo Function store store/mixing Silo diameter [m] 10 – 30 4 – 14 Silo height [m] 25 – 75 29 – 80 8 – 42 Storage capacity [m³] Up to 45,000 Up to 44,000 Up to 5000 Discharge capacity [t/h] up to 1,000 No. of outlets 1 2 – 4 5 – 15 1 (2) Aeroslide disposal Radial Tangential Reclaim rate [%] 99 98 Features Additional storage Inspection by IC Add. Space for equipment Mixing effect up to 15 : 1 1 Blower
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CLAUDIUS PETERS silotypes - Expansions chamber technology EC
Features Maximum storage capacity Small installation height Discharge capacity up to 1,000 t/h Silo diameter from – 30 m 1 central discharge dd Radial disposal of aeroslides Reclaim discharge rate > 99% Advantages Use of expansion chambers Saving silo corpus Short loading and unloading time Optimal utilization of spaces Saving of discharge equipment No dead zones at remnant discharge Purity of variety
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CLAUDIUS PETERS silotypes - Inspection chamber technology - IC
Features Maximum storage capacity Small installation height Installation of equipment in the chamber Discharge capacity up to 1,000 t/h Silo diameter from – 30 m 2 or more standard discharges Relclaim discharge rate > 99% low energy needs Inspection by IC- chamber Advantages Use of ring chamber f Saving silo corpus Small installation height f Short loading and unloading time Optimal utilization of spaces High flexibility f Purity of variety f Saving operation costs During operation
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CLAUDIUS PETERS silotypes - Multiextractionsilo ME
Features Simple silo body Installation of equipment underneath the cone Applicable for multicellsilo Discharge capacity up to 1,000 t/h Silo diameter 10 – 30 m k 5 to 15 standard discharges Relclaim discharge rate > 98% low energy needs k Advantages Short installation time Low space needs m Flexible range of applications Short loading and unloading time Optimized use of space m High availability f Purity of variety m Saving operation costs
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Storage Silos - Facts Maximum storage capacity
Optimized reclaim discharge capacity Dust free operation Low energy and operation costs Up to 45,000 m³ storage capacity More than 1,000 storage silos worldwide in operation
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Reference: Votorantim Santa Cruz, Brazil
In operation: October 2010 1 x Multi Chamber Silo, 23 m diameter, 25,000 m³ 1 x Mixing plant 180 t/h 3 x Bulk loader 250 t/h
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Contents Overview Silo Technology Packing and Dispatch Technology
Fluidcon – Pneumatic Conveying System
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Scope of supply for Packing and Dispatch Systems
Bucket elevator Vibration screen Pre-bin with level indicator Rotary or In-Line packing machine Automatic empty bag applicator Bag discharge and rejection systems Bag transport system Spillage return system Dedusting filter system Loading systems Palletizing Electrical equipment
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Packing Machines Types
Rotary Packing Machine Capacity up to 4,500 bags/h (25 kg bag) No. of modules 3 – 12 14 and 16-Spout machine designed In-Line Packing Machine Capacity up to 1,500 bags/h (25 kg bag) No. of modules 1 – 4
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Filling systems for valve bags: Horizontal (rotating) turbine system
Aeration in front of the filling spout Labyrinth with air sealing system Sealing air connection Advantages: No additional bearings necessary Shortest filling times for Cement products No additional greasing(s) necessary No V-belt drive necessary No dust penetration into motor bearings To be considered as maintenance free
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Modular Design - Advantages
Compact Design Easy exchange of modules Upgrading for existing machines Less maintenance and low repair works
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Upstream Dustflow and Central Dedusting
Upstream 2 dedusting channel per module Central dedusting direct to the filter Dedusting at the filling spout Dust volume per spout: ~ 20 m³/min Spillage material duct with integrated rotating scraper
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Controlling of Packer Feeding
Flow Control gate Type PCD Two way airslide Dosing gate Packer Pre Bin Features Continous feeding of several Packer Pre bins with one airslide Dynamic material flow, depending filling lever packer pre bins Continous level of Packer pre bin Optimization size of Packer pre bin No additional aeration of packer pre-bin necessary
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Ultrasonic bag sealing systems for Packing Plants
Advantages: Dust free filling process Clean bags for the end client Bag handling after filling more simple (Palletizing & Loading) Bag cleaning equipment not necessary Long storage of the bags
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Bag Sealing with Ultrasonic
Filling module equipped with: Ultrasonic valve sealing Parallel guided bag chair Automatic bag seat adjustment
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Automatic bag application
Roller Magazine Application capacity up to 4,500 bags/h Roller magazine - Single Roller - Double Roller Carousse Option: Automatic bag size adjustment Suitable for all brands of rotary packing machines Cassette Magazine Application capacity up to 4,500 bags/h Cassette magazine (Empty bag storage capacity): 3 m – 750 bags equivalent 5 m – 1,250 bags equivalent Option: Automatic bag size adjustment Suitable for all brands of rotary packing machines
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Packing Plants: References 2002 -2011
Order Date Countries Qty. Type of Packer Packing Capacity [bag/h] 2010/ 2011 Bulgaria, Germany, Indonesia, Saudi Arabia 7 8-Spout Rotary Packer 6-Spout Rotary Packer 2-Spout In-Line Packer 800 – 2,400 2008/ 2009 China, Iran, Pakistan, Russia, Turkey, Indonesia, 20 1-Spout In-Line Packer ,400 2006/ 2007 Iran, Vietnam, Norway, China,Saudi Arabia, Germany, Russia, Indonesia 24 300 – 2,400 2005/ 2004 China, Iran, Sierra Leone, Saudi Arabia 22 2,000 – 2,400 2003/ 2002 Malaysia,Vietnam, Romania, Russia, Togo, Saudi Arabia, El Salvador 13 12-Spout Rotary Packer 2,400 – 3,600
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Packing Plants - Facts Upstream dedusting Different filling systems
Ultrasonic valve sealing system (dust free) Modular design Low maintenance and operation cost Up to 4,500 bags/h More than 190 Packing Plants worldwide in operation
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Reference: P.T. Semen Gresik, TUBAN III & IV, Indonesia
In operation: April 2012 4 x EC-Silos, 22 m diameter, 20,000 m³ 4 x Bulk mobile loader, 120 t/h 6 x Packing Plant, 2,500 bag/h
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Reference: P.T. Semen Gresik (Banyuwangi), Indonesia
In operation: February 2012 1 x EC-Silos, 18 m diameter, 10,000 m³ 1 x Bulk Loader, 120 t/h 1 x Packing Plant, 2,500 bag/h
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Contents Overview Silo Technology Packing Process
Fluidcon – Pneumatic Conveying System
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Introduction - Why FLUIDCON?
Combine advantages – … Advanatges Low conveying velocities Low wear / abrasion Low energy consumption Advantages Flexible pipe routing Horizontal an vertical conveying Dust tight … eliminate disadvantages Disadvantages High installation height required Inflexible routing Only inclined conveyance applicable Disadvantages High conveying velocities Inclined conveyance not applicable High power consumption
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Conveying System - Design of the FLUIDCON-system
Bulk material Feeding device Pump Pressure vessel Rotary lock Double pendulum flap FLUIDCON- conveying pipe Blower Compressor Network Cyclone Troughed filter Bin mounted filter Conveying air Separator Pressure generator Bulk material
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Introduction - What offers FLUIDCON?
Characteristics Usage of all known feeding devices Horizontal, vertical and diagonal conveying steps Energy savings up to 75% n Low conveying velocities n Low conveying pressure Easy re-start, e.g. after power failure Low pulsation Advantages Optimization of existing conveying plants Optimized pipe routing Operation cost savings d Reduction of wear, low grain size destruction d Use of blower / screw pumps d High availability d Optimal burner feeding
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Fluidcon - References 2002 -2011
Order Date Countries Qty. Material Conveying distance [m] Capacity [t/h] 2011/ 2010/ 2009 Germany, Saudi Arabia, Switzerland, Russia, Malaysia, France, Spain 18 Cement, Fly ash, Stucco, Burnt oil shale, Clinker dust, Up to 600 Up to 300 2008/ 2007 Germany, Norway, Russia, USA, Great Britain, South Africa, Montenegro, Austria, Panama, Croatia, Macedonia 37 Raw meal, Alumina, Kiln dust, Lignite fly ash, Fly ash, Gypsum, Coal dust, Slag meal Up to 480 2006/ 2005 Lithuania, Austria, Russia, Gemany, Ukraine, Croatia, Norway, Romania, Sweden, Serbia 20 Raw meal, Aluminium oxide, Kiln dust, Fly ash, Gypsum, Coal dust, Slag meal Up to 400 Up to 200
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FLUIDCON- system - Facts
Mass throughputs from 1 – 600t/h Conveying distances from 20 – 600m Applicable for Cement, Raw Meal, Alumina, Fly Ash, Blast Furnace Slag etc. X-Pump, rotary Lock, pressure vessel and double pendulum flap as feeding device 79 references all over the world
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