1. Clean and efficient cement process
Größe: 12 cm x 12 cm
Position: 0 cm / 0 cm
Rahmen: 1,25 Pt weiß
Clean and efficient cement process
Silo / Bagging / Conveyance

2. Contents Overview Silo Technology Packing and Dispatch Technology
Fluidcon – Pneumatic Conveying System

3. Storage Silo and Packing/Dispatch Systems
with Expansion Chamber – EC
with Inspection Chamber - IC
with Multi Extraction - ME
with Conventional Cone - CC
Packing Plant
Rotary Packing Machine
In-Line Packing Machine
Automatic Bag Applicator
Bag Transport
Loading Plants
Truck Loader
Waggon Loader
Palletising Systems
incl. Loading security systems

4. Pneumatic Conveying System -FLUIDCON- System
Receiving bin / Storage silo
Feeding device
Aerated FLUIDCON- pipe
FLUIDCON-Pipe consisting of:
1.) Standard pipe
2.) Fabric
3.) Aeration pad
4.) Fasteners
5.) Air socket

5. Contents Overview Silo Technology Packing and Dispatch Technology
Fluidcon – Pneumatic Conveying System

6. CLAUDIUS PETERS silotypes - Overview of features and advantages
EC- Silo
IC- Silo
ME- Silo
MC- Silo
CC- Silo
Function
store
store/mixing
Silo diameter [m]
10 – 30
4 – 14
Silo height [m]
25 – 75
29 – 80
8 – 42
Storage capacity [m³]
Up to 45,000
Up to 44,000
Up to 5000
Discharge capacity [t/h]
up to 1,000
No. of outlets 1
2 – 4
5 – 15
1 (2)
Aeroslide disposal
Radial
Tangential
Reclaim rate [%] 99 98
Features
Additional storage
Inspection by IC
Add. Space for equipment
Mixing effect up to 15 : 1
1 Blower

7. CLAUDIUS PETERS silotypes - Expansions chamber technology EC
Features
Maximum storage capacity
Small installation height
Discharge capacity up to 1,000 t/h
Silo diameter from – 30 m
1 central discharge dd
Radial disposal of aeroslides
Reclaim discharge rate > 99%
Advantages
Use of expansion chambers
Saving silo corpus
Short loading and unloading time
Optimal utilization of spaces
Saving of discharge equipment
No dead zones at remnant discharge
Purity of variety

8. CLAUDIUS PETERS silotypes - Inspection chamber technology - IC
Features
Maximum storage capacity
Small installation height
Installation of equipment in the chamber
Discharge capacity up to 1,000 t/h
Silo diameter from – 30 m
2 or more standard discharges
Relclaim discharge rate > 99%
low energy needs
Inspection by IC- chamber
Advantages
Use of ring chamber f
Saving silo corpus
Small installation height f
Short loading and unloading time
Optimal utilization of spaces
High flexibility f
Purity of variety f
Saving operation costs
During operation

9. CLAUDIUS PETERS silotypes - Multiextractionsilo ME
Features
Simple silo body
Installation of equipment underneath the cone
Applicable for multicellsilo
Discharge capacity up to 1,000 t/h
Silo diameter 10 – 30 m k
5 to 15 standard discharges
Relclaim discharge rate > 98%
low energy needs k
Advantages
Short installation time
Low space needs m
Flexible range of applications
Short loading and unloading time
Optimized use of space m
High availability f
Purity of variety m
Saving operation costs

10. Storage Silos - Facts Maximum storage capacity
Optimized reclaim discharge capacity
Dust free operation
Low energy and operation costs
Up to 45,000 m³ storage capacity
More than 1,000 storage silos worldwide in operation

11. Reference: Votorantim Santa Cruz, Brazil
In operation: October 2010
1 x Multi Chamber Silo, 23 m diameter, 25,000 m³
1 x Mixing plant 180 t/h
3 x Bulk loader 250 t/h

12. Contents Overview Silo Technology Packing and Dispatch Technology
Fluidcon – Pneumatic Conveying System

13. Scope of supply for Packing and Dispatch Systems
Bucket elevator
Vibration screen
Pre-bin with level indicator
Rotary or In-Line packing machine
Automatic empty bag applicator
Bag discharge and rejection systems
Bag transport system
Spillage return system
Dedusting filter system
Loading systems
Palletizing
Electrical equipment

14. Packing Machines Types
Rotary Packing Machine
Capacity up to 4,500 bags/h (25 kg bag)
No. of modules 3 – 12
14 and 16-Spout machine designed
In-Line Packing Machine
Capacity up to 1,500 bags/h (25 kg bag)
No. of modules 1 – 4

15. Filling systems for valve bags: Horizontal (rotating) turbine system
Aeration in front of the filling spout
Labyrinth with air sealing system
Sealing air connection
Advantages:
No additional bearings necessary
Shortest filling times for Cement products
No additional greasing(s) necessary
No V-belt drive necessary
No dust penetration into motor bearings
To be considered as maintenance free

16. Modular Design - Advantages
Compact Design
Easy exchange of modules
Upgrading for existing machines
Less maintenance and low repair works

17. Upstream Dustflow and Central Dedusting
Upstream 2 dedusting channel per module
Central dedusting
direct to the filter
Dedusting at the
filling spout
Dust volume
per spout: ~ 20 m³/min
Spillage material duct with integrated rotating scraper

18. Controlling of Packer Feeding
Flow Control gate Type PCD
Two way airslide
Dosing gate
Packer Pre Bin
Features
Continous feeding of several Packer Pre bins with one airslide
Dynamic material flow, depending filling lever packer pre bins
Continous level of Packer pre bin
Optimization size of Packer pre bin
No additional aeration of packer pre-bin necessary

19. Ultrasonic bag sealing systems for Packing Plants
Advantages:
Dust free filling process
Clean bags for the end client
Bag handling after filling more simple (Palletizing & Loading)
Bag cleaning equipment not necessary
Long storage of the bags

20. Bag Sealing with Ultrasonic
Filling module equipped with:
Ultrasonic valve sealing
Parallel guided bag chair
Automatic bag seat adjustment

21. Automatic bag application
Roller Magazine
Application capacity up to 4,500 bags/h
Roller magazine - Single Roller - Double Roller Carousse
Option: Automatic bag size adjustment
Suitable for all brands of rotary packing machines
Cassette Magazine
Application capacity up to 4,500 bags/h
Cassette magazine (Empty bag storage capacity): 3 m – 750 bags equivalent 5 m – 1,250 bags equivalent
Option: Automatic bag size adjustment
Suitable for all brands of rotary packing machines

22. Packing Plants: References 2002 -2011
Order Date
Countries
Qty.
Type of Packer
Packing
Capacity [bag/h]
2010/ 2011
Bulgaria, Germany, Indonesia, Saudi Arabia 7
8-Spout Rotary Packer
6-Spout Rotary Packer
2-Spout In-Line Packer
800 – 2,400
2008/ 2009
China, Iran, Pakistan,
Russia, Turkey, Indonesia, 20
1-Spout In-Line Packer
,400
2006/ 2007
Iran, Vietnam, Norway, China,Saudi Arabia, Germany, Russia, Indonesia 24
300 – 2,400
2005/ 2004
China, Iran,
Sierra Leone,
Saudi Arabia 22
2,000 – 2,400
2003/ 2002
Malaysia,Vietnam, Romania, Russia, Togo, Saudi Arabia,
El Salvador 13
12-Spout Rotary Packer
2,400 – 3,600

23. Packing Plants - Facts Upstream dedusting Different filling systems
Ultrasonic valve sealing system (dust free)
Modular design
Low maintenance and operation cost
Up to 4,500 bags/h
More than 190 Packing Plants worldwide in operation

24. Reference: P.T. Semen Gresik, TUBAN III & IV, Indonesia
In operation: April 2012
4 x EC-Silos, 22 m diameter, 20,000 m³
4 x Bulk mobile loader, 120 t/h
6 x Packing Plant, 2,500 bag/h

25. Reference: P.T. Semen Gresik (Banyuwangi), Indonesia
In operation: February 2012
1 x EC-Silos, 18 m diameter, 10,000 m³
1 x Bulk Loader, 120 t/h
1 x Packing Plant, 2,500 bag/h

26. Contents Overview Silo Technology Packing Process
Fluidcon – Pneumatic Conveying System

27. Introduction - Why FLUIDCON?
Combine advantages – …
Advanatges
Low conveying velocities
Low wear / abrasion
Low energy consumption
Advantages
Flexible pipe routing
Horizontal an vertical conveying
Dust tight
… eliminate disadvantages
Disadvantages
High installation height required
Inflexible routing
Only inclined conveyance applicable
Disadvantages
High conveying velocities
Inclined conveyance not applicable
High power consumption

28. Conveying System - Design of the FLUIDCON-system
Bulk material
Feeding device
Pump
Pressure vessel
Rotary lock
Double pendulum flap
FLUIDCON- conveying pipe
Blower
Compressor
Network
Cyclone
Troughed filter
Bin mounted filter
Conveying air
Separator
Pressure generator
Bulk material

29. Introduction - What offers FLUIDCON?
Characteristics
Usage of all known feeding devices
Horizontal, vertical and diagonal conveying steps
Energy savings up to 75% n
Low conveying velocities n
Low conveying pressure
Easy re-start, e.g. after power failure
Low pulsation
Advantages
Optimization of existing conveying plants
Optimized pipe routing
Operation cost savings d
Reduction of wear, low grain size destruction d
Use of blower / screw pumps d
High availability d
Optimal burner feeding

30. Fluidcon - References 2002 -2011
Order Date
Countries
Qty.
Material
Conveying distance [m]
Capacity [t/h]
2011/ 2010/ 2009
Germany, Saudi Arabia, Switzerland, Russia, Malaysia, France, Spain 18
Cement,
Fly ash, Stucco, Burnt oil shale, Clinker dust,
Up to
600
Up to 300
2008/ 2007
Germany, Norway, Russia, USA, Great Britain, South Africa, Montenegro, Austria, Panama, Croatia, Macedonia 37
Raw meal, Alumina, Kiln dust, Lignite fly ash, Fly ash, Gypsum, Coal dust, Slag meal
Up to 480
2006/ 2005
Lithuania, Austria, Russia, Gemany, Ukraine, Croatia, Norway, Romania, Sweden, Serbia 20
Raw meal, Aluminium oxide, Kiln dust, Fly ash, Gypsum, Coal dust, Slag meal
Up to 400
Up to 200

31. FLUIDCON- system - Facts
Mass throughputs from 1 – 600t/h
Conveying distances from 20 – 600m
Applicable for Cement, Raw Meal, Alumina, Fly Ash, Blast Furnace Slag etc.
X-Pump, rotary Lock, pressure vessel and double pendulum flap as feeding device
79 references all over the world

32. Thank you for your kind attention