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集成电路设备发展的考量与思索 2014北京微电子国际研讨会 陈捷 Jay Chen 东电电子(上海)有限公司 总裁
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3 New waves expanding Semiconductor market
Semiconductor market trend C Expanding applications Social Networking, Big Data Emerging countries Geographical expansion Automotive, Environment, EHS care, Education Increasing semiconductor content ratio Expanding applications, which stems from mobile network society development. ネットワーク社会の進化で様々なアプリケーションの適用の拡大。 Increasing semiconductor content ratio with performance improvement of applications. 機器の高性能化、高機能化に伴う半導体搭載量の増加。 Geological semiconductor market expansion. 半導体搭載機器の消費地の地域的な拡大。 These 3 new waves will expand semiconductor market. この3軸での拡大基調により、半導体市場成長は牽引されるであろう。
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Hierarchy of The Semiconductor Industry
Electronics IP & Fabless IDM, Foundry & OSAT Wafer Fab Equipment WFE US$1,493B Semiconductor US$316B 正是有了像微软;苹果;腾讯;华为,联想这样的软硬件终端产品和内容提供商的技术创新,应用创新及极强的制造能力,带动了整个产业链,和消费市场的持续发展。 而随着功能不断提升和成本不断降低,作为心脏的半导体行业也得以快速发展。早期半导体产业为垂直整合模式,由整合组件的制造商包办所有工作,主导产业的发展。但很快产品形态明晰的设备业、材料业最先从这些“全能企业”中分离出来,作为独立的行业发展起来,1987年专业晶圆代工服务模式兴起,这是导致半导体产业链转变的一个重要因素,随后产业链经过多次划分重组,陆续出现IC设计、设计服务等新的商业模式。 不论垂直整合还是分工协助,半导体行业中的设备和材料好比车子上的两个车轮推动着产业的进步,是支撑半导体行业的基石。 而TEL正式在生产设备方面,以先进的技术支持并引领着行业的发展。 IDM: Integrated Device Manufacturer OSAT:Outsource Assembly and Test US$27B
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Device Technology Drive Equipment Development
Tech Trend Device Technology Drive Equipment Development Functional Diversification More than Moore Homogeneous Heterogeneous Wire-Bonding Flip-Chip ArF 3DI 2.5D CMOS Scaling Cu/ULK Si Photonics Advanced Packaging (3DI / WLP) Strained Si ArF-Immersion High-k Metal Gate FinFET 450mm SiGe / III-V DP/MP DSA Carbon Tr. / CNT EUV More Moore 随着后摩尔定理时代的到来,行业呈现了多元发展的趋势, 除了传统的Patterning发展以外,也包括新材料新构架,450,以及先进封测等。 半导体产业过去50年用制程技术的进步来缩小线宽,用增加晶圆尺寸产生规模效益,制造管理技术的进步带来了良品率和生产力的提升。 2006年时行动装置出货量只占PC出货量的三分之一,但随着智能型手机销售在2010年后呈现爆炸性成长,2012年时行动装置出货量已是PC的2.3倍,随着各大系统厂在未来几年将再推出包括智能手表或智能眼镜等更多种类的行动装置,预估至2016年时行动装置的出货量将高达20亿支,是PC市场的5.7倍。行动装置对低功耗的要求特别高,但却要求更高的运算速度,提升晶体管效能的关键,已经由微缩(litho-scaling),扩展为材料与结构上的创新,如晶圆代工厂28纳米开始采用高介电金属闸极(HKMG)技术,16/14纳米将进入3D晶体管架构,而NAND Flash也已经先走上3D架构。面对巨量的消费类产品:低功耗;更短的终端产品更新周期;大量的数据交换更低的置换成本无疑需要从多方面加以突破 NIL, EBDW New Material New Structure Patterning Source :TEL based on ITRS Diversified technology development is ongoing
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New Platform Platform Trend Wafer Size Single Wafer Cluster Tool
Batch 6 inch 8 inch Cluster Tool 12 inch 18 inch 12 inch
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450mm is a cost project (with Big Development)
Platform Trend 450mm Motivation Ref. TEL, 2012 Ref. Nikon, 2013 450mm is a cost project (with Big Development)
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450mm transition will come around 2020
Platform Trend Wafer Demand Forecast Source: IC knowledge Strategic Industry Model(1200), SPE Marketing 450mm transition will come around 2020
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Regional expansion and New Targets of Electronic Equipment markets
BusinessTrend Regional expansion and New Targets of Electronic Equipment markets Service in China Sales in China Manufacture in China R&D in China Head office in China South America South East Asia Middle East Asia Africa 4B people BRICs East Europe North America West Europe East Asia Furthermore, entering the 21st century, (we are living in an era where) electronic devices have become widespread in the developing countries often labeled as BRICs, as well as third world countries. This (demand) will cause the further development and expansion of the Semiconductor Industry. さらに21世紀に入って、BRICsで代表される新興国、そして所謂後進国と言われる地域においても電子機器が普及する時代が到来し、半導体産業は益々発展・拡大する状況になって来ました。 However, even though the number of consumers in these markets is large, their income level is low and thus there is demand for low-cost electronics. This is not solely the responsibility of the electronics manufacturers, but the whole value chain’s. Therefore also the semiconductor chip (manufacturers) as well as semiconductor equipment manufacturers must strengthen their cost competitiveness. 但し、新たな市場を構成する新購買層は人数は多いが所得が低いので、低価格機器が求められます。故に、電子機器メーカーだけにかかわらず、半導体メーカー、そして製造装置メーカーも同様にコスト競争力が強く問われることになります。 1.5B people Consumer 0.8B people
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The Industry Consolidates- Equipment
BusinessTrend The Industry Consolidates- Equipment 8” 0.18μm~0.13μm 12” 28nm~20nm 108 companies 69 companies Top 6 Front-end Equipment Companies Others 50% 75% Source: SEMI, 2014
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The Industry Consolidates- Capital Spending
BusinessTrend The Industry Consolidates- Capital Spending Y2014(F) Capital Spending Leaders’ Shares of Total WW Semiconductor Industry Spending ($63.4B) 68% Top 5 = 68% 81% 86% Top 10 = 81% 92% Top 15 = 86% Top 25 = 92% Y2005 Share Top 5 = 40% Top 10 = 55% Top 15 = 67% Top 25 = 82% Source: IC Insights, Jan 2014
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The Industry Consolidates- IDMs
BusinessTrend The Industry Consolidates- IDMs TOP 5 IDMs in Y2001:32.6% Share of worldwide installed capacity (without discretes) TOP 5 IDMs in Y2013:52.0% Share of worldwide installed capacity (without discretes) Total Revenue: $154B Total Revenue: $315B Source: Gartner, IHS, 2014
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Energy Saving Activities in 300mm Equipment
Green Trend Energy Saving Activities in 300mm Equipment Elec. Plasma Etch System/ TactrasTM VigusTM Key initiative : Saving energy consumption of chiller, pump and heater 2006 Energy-Saving Activity N2 Thermal Processing System/ TELINDY PLUSTM Key initiative: Ensuring the use of proper amount of nitrogen EXH Coater/Developers/ CLEAN TRACKTM LITHIUS ProTM V-i Key initiative: Reducing the amount of exhaust of rotating cup modules and saving energy in temperature/humidity control 2008 Innovative Challenge 23 (IC23) 2009 EHS-TRM Elec. Single Wafer Plasma Treatment System/ Triase+TM SPAi Key initiative: Eliminating temperature control unit by using plant- sourced cooling water directly Source : TEL Taiwan EHS Seminar, 2014
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Energy Saving Activities in 300mm Equipment
Green Trend Energy Saving Activities in 300mm Equipment Water Auto Wet Station/ EXPEDIUSTM- i Key initiative: Reducing pure water consumption in standby mode N2 2006 Energy-Saving Activity Single Wafer Cleaning System/ CELLESTATM- i Key initiative: Ensuring the use of proper amount of nitrogen Elec. Gas Chemical Etch System/ Certas WINGTM Key initiative: Improving productivity with two-wafer 2008 Innovative Challenge 23 (IC23) 2009 EHS-TRM Air Wafer Prober/ Precio nanoTM Key initiative: Reducing the amount of dry air supply with dew point monitoring Source : TEL Taiwan EHS Seminar, 2014
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Energy Saving in Taiwa Factory
Green Trend Energy Saving in Taiwa Factory The size of 54 American football fields
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Energy Saving in Taiwa Factory
Green Trend Energy Saving in Taiwa Factory Base Isolation System Water Storage Facility Emergency Stock Emergency Power Supply Base Isolation System A combined seismically isolated structure, which consists of oil damper and two base-isolated equipment; elastic sliding support and laminated rubber bearing, which protects human life and products against falling down or damage to make it possible to restart manufacturing early. Water Storage Facility Clean drinking water for 2,000 persons for 1.5days and utility use for 9 days can be reserved. Emergency Stock Emergency Supplies Warehouse holds foods and drinking water for 1,000 persons for 3 days. Emergency Power Supply 72-hour electricity backup for essential facilities such as computer server rooms, gas detectors and others
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Energy Saving in Taiwa Factory
Green Trend Energy Saving in Taiwa Factory
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Energy Saving form Corporate Perspective
Green Trend Energy Saving form Corporate Perspective Achieved 100 2007 2008 2009 2010 2011 2012 2013 2014 90 30% Reduction 80 50% Reduction 70 60 50 40 Base Middle Target Target Fiscal Year Source: SEMICON China 2014
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Eco-Industry: WFE Supplier and IC Maker
Partnership Trend Eco-Industry: WFE Supplier and IC Maker ~ Old Days End Product (Electronics) IC Design IC Manufacturing IC Development Device Integration Failure Analysis Module Process Process Development Maintenance Hardware Production Current ~ End Product (Electronics) IC Design IC Manufacturing IC Development Device Integration Failure Analysis Module Process Process Development Tool Maintenance Hardware Production IC Maker IC Maker Overlap Region : Collaboration Area WFE Supplier WFE Supplier WFE supplier’s duty is increasing, call for collaboration
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TEL Worldwide R&D Sites
Partnership Trend TEL Worldwide R&D Sites imec (Belgium) G450C Tohoku University (Japan) TEL Technology Center, America SEMATECH (US) Albany NanoTech (US) CEA-Leti (France) Japan Leading-edge Process Development Center Technology Development Center TEL Technology Center, Sendai imec STT-MRAM DSA EUV… CNSE/SUNY III-V FET EIDEC Tohoku Univ. 450 mm G450C TEL R&D base Consortium Preparing for the future technology : w/w collaboration
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Partnership Trend Biz Model Transition : Vertical Integration to Horizontal Specialization Source: T. Higashi, IME 2014
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天时地利人和 中国正扮演世界IC业界的主角
考量与思索 ◆集成电路市场三大发展方向 -社交网络普及,设备高性能化,消费区域扩大 ◆集成电路产业五大变化趋势 -技术趋势:后摩尔定律时代的多元发展 -平台趋势:450/Single Wafer/Cluster Tool -商务趋势:中国时代,产业集聚 -绿色趋势:生产环节,使用环节 -平台趋势:合作共生,协同发展 天时地利人和 中国正扮演世界IC业界的主角
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谢谢聆听
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