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Importance of Effective Sand Management - DTI View Colin Cranfield Reservoir Engineer Licensing & Consents Unit, Aberdeen
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slide no. 2 Outline UKCS context – Production targets General observations – Environmental aspects DTI initiatives – Mature fields – Production efficiency Conclusions
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slide no. 3 Structure of DTI’s Energy Group Energy Strategy Unit Energy Markets Unit Nuclear and Coal Liabilities Unit Licensing and Consents Unit Director General Energy Innovation and Business Unit British Energy
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slide no. 4 LCU – organisation & objectives Field development – London- & Aberdeen-based field teams – Plus: consents & measurement Environmental – Aberdeen-based teams – Environmental management & inspection Aims – Maximise UKCS economic recovery – Minimise environmental impact
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slide no. 5 DTI / PILOT - vision & challenges PILOT targets for 2005 & 2010
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slide no. 6 UKCS production forecast (MM boe/d)
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slide no. 7200220142020 Shrinking window of opportunity
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slide no. 8 DTI / PILOT - vision & challenges PILOT targets for 2005 & 2010 Production increments needed from – Brown fields – New developments – Exploration success
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slide no. 9 Sand – effect on production / facilities Monitoring and controlling sand – Typically choke wells back Fluctuating separator performance – Less residence time – Liquid carry-over Sand clean-out – Online preferable – Offline Requires human intervention Shut-downs to clean out separators Replacement of worn items Lowered production efficiency
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slide no. 10 Sand – effect on flow measurement Liquids carry-over from separator – Affects ability to meter accurately GAS Orifice plates – Significant under-estimation possible – 0.3% error represents loss of one day’s production p.a. – Ultra-sonic meter tubes Change in surface roughness can cause inaccuracies OIL Turbine meters – More frequent meter proving
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slide no. 11 Sand – typical operator approaches Focus on down-hole issues – Optimising well completion strategies – Well location Less focus on sand issues at surface Best practice - totally integrated – Sand prediction, monitoring and control – Well sanding limits – Defined and optimised procedures – Down-hole sand control within overall strategy
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slide no. 12 Environmental considerations Sand disposal – Volumes – Increased weight Legislation – Hydrocarbon contamination Water-washing required – Exemption required for discharge to sea – Dealt with by DTI environmental inspectors Erosion – Increased corrosion rates – Potential for loss of integrity Hydrocarbon discharge
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slide no. 13 NEW DEVELOPMENTS & EXPLORATION Fallow blocks / Fallow discoveries Shortened licence terms for new licences Access to infrastructure “Promote” licences DTI initiatives / support
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slide no. 14 NEW DEVELOPMENTS & EXPLORATION Fallow blocks / Fallow discoveries Shortened licence terms for new licences Access to infrastructure “Promote” licences DTI initiatives / industry support MATURE FIELDS Brown field work group – Bench-marking study DTI action on production efficiency
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slide no. 15 Production efficiency - overview DRIVERS Maximise Brown field potential Mature infrastructure Security of (gas) supply Environmental & safety considerations PROCESS Consultation process completed 1Q 2003 Establish base line / agree definitions Formulate plan of action
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slide no. 16 Size of production efficiency prize (according to Brown field work group)
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slide no. 17 Intervention tool box Compression Corrosion High water-cut Liquid hold-up Slugging Sand control Set points, valves & controls Weir heights Power generation Water injection
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slide no. 18 Conclusions Sand management is important Integrated approach is needed – Focus on overall system Sub-surface and topsides – Consider overall cost / benefits Collaborate / share best practices More effective sand management will – Add value / lower costs / raise efficiencies – Help meet PILOT targets
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slide no. 19 Further information / contacts www.og.dti.gov.uk Field development colin.cranfield@dti.gsi.gov.uk Measurement douglas.griffin@dti.gsi.gov.uk Production efficiency ragbir.chana@dti.gsi.gov.uk Environmental offshore.inspectorate@dti.gsi.gov.uk
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