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Hard Bus Retrofill EntelliGuard G to Emax 2

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Presentation on theme: "Hard Bus Retrofill EntelliGuard G to Emax 2"— Presentation transcript:

1 Hard Bus Retrofill EntelliGuard G to Emax 2
2019 Hard Bus Retrofill EntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA EPSP Global Product Service Management

2 Service Product Portfolio
EPSP Global Service Service Product Portfolio 1-Installation and commissioning An investment in long-term equipment’s reliability 6-Engineering and consulting Application recommendations and environmental best practices. 7-Extensions, upgrades and retrofits Enhance existing equipment with the latest technologies. 2-Training The best way to teach how to respond efficiently in different critical situations 8-End of life services Equipment’s recycling in line with environmental requirements 3-Spares and consumables All original and genuine spare parts and upgrade kits. 9-Replacements Replacing old equipment can dramatically increase performance and reduce costs. 4-Maintenance Maintenance to guarantee the system’s continuous operation 10-Advanced services Predictive Maintenance into ABB Ability EDCS Ekip Up to upgrade your installations 5-Repairs Workshop and on site repairs by our service engineers 11-Service agreements Customer support agreements for low voltage equipments January 23, 2020

3 Product Portfolio - Retrofitting Kit Solutions
How to upgrade your installations 1. Hard Bus Retrofill (RF) 2. Cradle in Cradle (CiC) 3. Direct Replacement (DR) The existing fixed part is removed from the switchboard and the new one is installed using a pre-designed bus bar connection and protection shields. The fixed part of the new CB is modified to be inserted in the old fixed part. The moving part of the new CB has to be modified to simulate the moving part of the old CB. Portfolio ABB: New Emax, Emax, Megamax, Novomax, Otomax, Isomax Competitors: Schneider, Siemens, Terasaki, AEG H&W, Mitsubishi Portfolio ABB: Isol, Fusol, Otomax, BBC K-Line, Megamax Competitors: GE, Federal Pacific, Allis Chalmers Portfolio ABB: Emax, New Emax, Megamax, Novomax, Modul, ASEA ALG Competitors: Masterpact M (Schneider) January 23, 2020

4 Hard Bus Retrofill EntelliGuard G to Emax 2
How to upgrade your installations Hard Bus Retrofill (RF) What? Hard bus retrofill consists of: Pre-designed and cut bus bars to link new terminals to existing copper busbars. Insulating shields prevent live parts from being exposed Sticker drilling template to cut the door Mounting instructions When? Fixed and withdrawable circuit breakers when the mounted fixed part of the old breaker is in bad conditions How? The chassis of the old breaker has to be removed Who? Anyone can do it (also customers) Why? Easy installation allows to replace the complete product January 23, 2020

5 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA EntelliGuard G EntelliGuard G devices, automatic circuit breakers and switch disconnectors, are used to protect and control low voltage distribution systems. Entelliguard G is a complete range offering a large selection of performance levels: Rating currents Iu from 400 to 6400A Breaking capacity Icu up to 200kA at 240V UL-IEC? Operational voltage Ue up to 1000 V EntelliGuard G Life Cycle Launch: 2009 Life cycle status: Active January 23, 2020

6 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA Value propositions Safety & Protection Highest quality level confirmed by certified products. Easy to install Easy installation requires limitated shutdown. Instructional sheet is provided with the product. Continuous operation PREDICT feature in ABB Ability™ EDCS for Predictive Maintenance. Optimum interface Ekip Power Controller to improve energy efficiency. Connection into IoT and integration into systems with different communication protocols. January 23, 2020

7 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA Soliution for fixed EntelliGuard G The kit consist of: Fixing plates to mount the new breaker Adapting terminals Instructional manual Insulating cover Accessory: Kit for door’s adaption January 23, 2020

8 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA HBRF – FIXED VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA EntelliGuard G Emax 2 Version Type In [A] Icu/Ics [kA] 254V Icu/Ics [kA] 508 V Icu/Ics [kA] 635V Icw (1s) Envelope 1 N up to 1600 E2.2 S-A 1600 (1) 65 H H-S 85 P V-A 100 2000 H-A Envelope 3 M 4000 E6.2 B 4000 (2) 5000 1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A 2) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200A January 23, 2020

9 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA Soliution for withdrawable EntelliGuard G The kit consist of: Base supports to mount Emax2 at a similar high of the EntelliGuard G Adapting terminals kit Instructional manual Accessory: Kit for door’s adaption January 23, 2020

10 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA HBRF – WITHDRAWABLE VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA EntelliGuard G Emax 2 Version Type In [A] Icu/Ics [kA] 254 V Icu/Ics [kA] 508 V Icu/Ics [kA] 635 V Icw (1s) Envelope 1 S up to 1200 E2.2 S-A 65 50 N up to 1600 H H-A 85 P V-A 100 2000 Envelope 2 E E4.2 M 3200 Envelope 3 up to 5000 E6.2 up to 5000 (1) B 1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200 January 23, 2020

11 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA Soliutions for EntelliGuard G UL489 It is possible to upgrade also EntelliGuard G UL489 standard with a special Hard Bus Retrofill solution to Emax 2. In these cases, there is a dedicated configuration of the trip unit that sets the protection I always in "ON". The tables below show the solutions available. The kits are the same of the UL1066 versions January 23, 2020

12 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA HBRF – FIXED VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA EntelliGuard G Emax 2 Version Type In [A] Icu/Ics [kA] 240 V Icu/Ics [kA] 580 V Icu/Ics [kA] 600 V Icw (1s) Envelope 1 N up to 1600 E2.2 S-A 1600 (1) 65 42 H H-S 85 50 P V-A 100 2000 H-A Envelope 2 2500 E4.2 M 3000 3200 (2) Envelope 3 4000 E6.2 5000 1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A 2) Adjust the protections L,S,I,G according to the system capability. The retrofitting kit guarantees performances up to 3000A January 23, 2020

13 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA HBRF – WITHDRAWABLE VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA EntelliGuard G Emax 2 Version Type In [A] Icu/Ics [kA] 240V Icu/Ics [kA] 580V Icu/Ics [kA] 600V Icw (1s) Envelope 1 S up to 1200 E2.2 S-A 65 50 42 N up to 1600 H H-A 85 P V-A 100 2000 Envelope 2 M E4.2 2500 Envelope 3 up to 5000 E6.2 up to 5000 (1) 1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200 January 23, 2020

14 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA Check before ordering Before ordering, it is important verify some dimensions taking in account the size of Emax 2 with the ones of EntelliGuard G. Information on the table here below. It is important to highlight as the width of Emax 2 E6.2 (35.43 inch) is higher than the one of EntelliGuard G Envelope 3 (32 inch). Fixed circuit breaker Withdrawable circuit breaker Width - L Height - H Dept - P 3p 4p E2.2 [mm] 400 490 500 221 440 355 [inch] 15,74 19,29 19,68 8,7 17,32 13,97 E4.2 620 24,41 E6.2 900 1020 35,43 40,16 January 23, 2020

15 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA Accessories correspondence – EntelliGuard G vs Emax 2 Emax 2 internal mechanical and electrical accessories are compatible with the ones of EntelliGuard G. On the table, information about the solution for external accessories EntelliGuard G External Accessories Solution with Emax 2 Cable Interlocks Replace all interlocked breakers in the system. Time delay module (TMD) Replace with Emax 2 Electronic time-delay device for undervoltage release - UVD Auxiliary switches (8NO+8NC) Chose Emax 2 AUX 15Q in case AUX4Q + AUX6Q does not provide enough contacts. Voltage conditioner plate Emax 2 has internal voltage sensing in these situations: - Ekip Touch/G-Touch + Measurement Enabler/Enabler & sockets + Measuring Package - Ekip Hi-Touch/G Hi Touch By default, voltage input is wired to the bottom terminals; if top is desired make sure to specify on the order. Order the external voltage socket arrangement in case the use of external potential transformers is desired Door interlocks Replace with the Emax 2 DLC, DLP or DLR solution. Neutral Rogowski CTs Replace with Emax 2 External current sensors (in a 3P4W system) External CT for ground-fault detection Replace zero sequence CT for the earthing conductor of the main power supply by Emax 2’s homopolar toroid. Modbus/Profibus COMM Emax 2 needs to be ordered with Ekip Com Modbus RS485 or Ekip Com Profibus plus the Ekip Supply Module.  (Ekip Touch/Hi-Touch) Auxiliary power supply 24V dc Ekip Supply Module is needed Key Interlock mounted on the cassette Evaluate the use of: - key lock and padlock in open position KLC/PLC - key lock and padlock in racked-in/racked-out position KLC/PLP Zone Selectivity Interlocking Contact ABB for information Multi Source GF RELT Switch January 23, 2020

16 Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA Trip Unit correspondence – EntelliGuard G vs Emax 2 GE EntelliGuard TU Ekip Dip Ekip Touch Ekip Hi-Touch Protection functions LI - LSI - LSIG Basic protection functions L - Overload protection S S - Selective short-circuit I - Instantaneous short-circuit O G - Earth fault Neutral protection S(4p); M(3p) Thermal memory for L&S protections S (L only) OT - Internal overtemperature Advanced protection functions Start-up function for L,S, & G protections - G_ext - Earth fault on toroid Zone selectivite short-circuit Measurament functions Phase & Neutral current (RMS) M + C Voltage: phase-phase, phase-neutral M Power: active, reactive, apparent Energy: active, reactive, apparent Contact wear C Maintenance indicators Circuit breaker identifying data Data logger Network analyzer Power controller January 23, 2020

17 Why would you choose our retrofits?
Retrofit kits Why would you choose our retrofits? Introduce easily new technologies in old systems – Emax 2: all in one innovation January 23, 2020

18 Why would you choose our retrofit kits?
Introduce easily new technologies in old systems - Emax 2: cloud-based Energy and Asset Management Monitor Optimize Discover plant performance, supervise the electrical system and allocate costs Analyze the relevant information, improve the use of your assets and take the right business decision Predict Control Supervise the system health conditions and predict next maintenance actions Remotely implement an effective power management strategy to simply achieve energy savings 24k€ Energy efficiency certificates  no need for expensive and time consuming audits by 3rd parties, automatic reports via EDCS! 30% savings on operational costs  Thanks to remote supervision and alerting, reduction of time and costs for commuting around the different sites and intervene proactively and quickly to restore normal condition avoiding faults, perform maintenance, or fix downtimes + avoiding downtimes and penalties due to bad power quality January 23, 2020

19 Why would you choose our retrofits?
Retrofit kits Why would you choose our retrofits? Introduce easily new technologies in old systems– High quality and easy installation ABB Retrofit kits have high quality as: Tested in accredited laboratory and completed with compatibility declarations Developed by the same R&D team that has developed both old and new circuit breakers Behind the kits there are studies to respect the Driving factors: Thermal behavior Short circuit withstand current Dielectric properties Mechanical fits: installation, compatibility, auxiliary connections Easy installation Equipped with clear mounting instruction/video tutorials January 23, 2020

20 January 23, 2020


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