1. Hard Bus Retrofill EntelliGuard G to Emax 2
2019
Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
EPSP Global Product Service Management

2. Service Product Portfolio
EPSP Global Service
Service Product Portfolio
1-Installation and commissioning An investment in long-term equipment’s reliability
6-Engineering and consulting Application recommendations and environmental best practices.
7-Extensions, upgrades and retrofits Enhance existing equipment with the latest technologies.
2-Training The best way to teach how to respond efficiently in different critical situations
8-End of life services Equipment’s recycling in line with environmental requirements
3-Spares and consumables All original and genuine spare parts and upgrade kits.
9-Replacements Replacing old equipment can dramatically increase performance and reduce costs.
4-Maintenance Maintenance to guarantee the system’s continuous operation
10-Advanced services Predictive Maintenance into ABB Ability EDCS Ekip Up to upgrade your installations
5-Repairs Workshop and on site repairs by our service engineers
11-Service agreements Customer support agreements for low voltage equipments
January 23, 2020

3. Product Portfolio - Retrofitting Kit Solutions
How to upgrade your installations
1. Hard Bus Retrofill (RF)
2. Cradle in Cradle (CiC)
3. Direct Replacement (DR)
The existing fixed part is removed from the switchboard and the new one is installed using a pre-designed bus bar connection and protection shields.
The fixed part of the new CB is modified to be inserted in the old fixed part.
The moving part of the new CB has to be modified to simulate the moving part of the old CB.
Portfolio
ABB: New Emax, Emax, Megamax, Novomax, Otomax, Isomax
Competitors: Schneider, Siemens, Terasaki, AEG H&W, Mitsubishi
Portfolio
ABB: Isol, Fusol, Otomax, BBC K-Line, Megamax
Competitors: GE, Federal Pacific, Allis Chalmers
Portfolio
ABB: Emax, New Emax, Megamax, Novomax, Modul, ASEA ALG
Competitors: Masterpact M (Schneider)
January 23, 2020

4. Hard Bus Retrofill EntelliGuard G to Emax 2
How to upgrade your installations
Hard Bus Retrofill (RF)
What?
Hard bus retrofill consists of:
Pre-designed and cut bus bars to link new terminals to existing copper busbars.
Insulating shields prevent live parts from being exposed
Sticker drilling template to cut the door
Mounting instructions
When?
Fixed and withdrawable circuit breakers when the mounted fixed part of the old breaker is in bad conditions
How?
The chassis of the old breaker has to be removed
Who?
Anyone can do it (also customers)
Why?
Easy installation allows to replace the complete product
January 23, 2020

5. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
EntelliGuard G
EntelliGuard G devices, automatic circuit breakers and switch disconnectors, are used to protect and control low voltage distribution systems.
Entelliguard G is a complete range offering a large selection of performance levels:
Rating currents Iu from 400 to 6400A
Breaking capacity Icu up to 200kA at 240V UL-IEC?
Operational voltage Ue up to 1000 V
EntelliGuard G Life Cycle
Launch: 2009
Life cycle status: Active
January 23, 2020

6. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
Value propositions
Safety & Protection Highest quality level confirmed by certified products.
Easy to install Easy installation requires limitated shutdown. Instructional sheet is provided with the product.
Continuous operation PREDICT feature in ABB Ability™ EDCS for Predictive Maintenance.
Optimum interface
Ekip Power Controller to improve energy efficiency. Connection into IoT and integration into systems with different communication protocols.
January 23, 2020

7. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
Soliution for fixed EntelliGuard G
The kit consist of:
Fixing plates to mount the new breaker
Adapting terminals
Instructional manual
Insulating cover
Accessory:
Kit for door’s adaption
January 23, 2020

8. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
HBRF – FIXED VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA
EntelliGuard G
Emax 2
Version
Type
In [A]
Icu/Ics [kA] 254V
Icu/Ics [kA] 508 V
Icu/Ics [kA] 635V
Icw (1s)
Envelope 1 N
up to 1600
E2.2
S-A
1600 (1) 65 H
H-S 85 P
V-A
100
2000
H-A
Envelope 3 M
4000
E6.2 B
4000 (2)
5000
1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A 2) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200A
January 23, 2020

9. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
Soliution for withdrawable EntelliGuard G
The kit consist of:
Base supports to mount Emax2 at a similar high of the EntelliGuard G
Adapting terminals kit
Instructional manual
Accessory:
Kit for door’s adaption
January 23, 2020

10. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
HBRF – WITHDRAWABLE VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA
EntelliGuard G
Emax 2
Version
Type
In [A]
Icu/Ics [kA] 254 V
Icu/Ics [kA] 508 V
Icu/Ics [kA] 635 V
Icw (1s)
Envelope 1 S
up to 1200
E2.2
S-A 65 50 N
up to 1600 H
H-A 85 P
V-A
100
2000
Envelope 2 E
E4.2 M
3200
Envelope 3
up to 5000
E6.2
up to 5000 (1) B
1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200
January 23, 2020

11. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
Soliutions for EntelliGuard G UL489
It is possible to upgrade also EntelliGuard G UL489 standard with a special Hard Bus Retrofill solution to Emax 2. In these cases, there is a dedicated configuration of the trip unit that sets the protection I always in "ON". The tables below show the solutions available. The kits are the same of the UL1066 versions
January 23, 2020

12. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
HBRF – FIXED VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA
EntelliGuard G
Emax 2
Version
Type
In [A]
Icu/Ics [kA] 240 V
Icu/Ics [kA] 580 V
Icu/Ics [kA] 600 V
Icw (1s)
Envelope 1 N
up to 1600
E2.2
S-A
1600 (1) 65 42 H
H-S 85 50 P
V-A
100
2000
H-A
Envelope 2
2500
E4.2 M
3000
3200 (2)
Envelope 3
4000
E6.2
5000
1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A 2) Adjust the protections L,S,I,G according to the system capability. The retrofitting kit guarantees performances up to 3000A
January 23, 2020

13. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
HBRF – WITHDRAWABLE VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA
EntelliGuard G
Emax 2
Version
Type
In [A]
Icu/Ics [kA] 240V
Icu/Ics [kA] 580V
Icu/Ics [kA] 600V
Icw (1s)
Envelope 1 S
up to 1200
E2.2
S-A 65 50 42 N
up to 1600 H
H-A 85 P
V-A
100
2000
Envelope 2 M
E4.2
2500
Envelope 3
up to 5000
E6.2
up to 5000 (1)
1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200
January 23, 2020

14. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
Check before ordering
Before ordering, it is important verify some dimensions taking in account the size of Emax 2 with the ones of EntelliGuard G.
Information on the table here below. It is important to highlight as the width of Emax 2 E6.2 (35.43 inch) is higher than the one of EntelliGuard G Envelope 3 (32 inch).
Fixed circuit breaker
Withdrawable circuit breaker
Width - L
Height - H
Dept - P 3p 4p
E2.2
[mm]
400
490
500
221
440
355
[inch]
15,74
19,29
19,68
8,7
17,32
13,97
E4.2
620
24,41
E6.2
900
1020
35,43
40,16
January 23, 2020

15. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
Accessories correspondence – EntelliGuard G vs Emax 2
Emax 2 internal mechanical and electrical accessories are compatible with the ones of EntelliGuard G.
On the table, information about the solution for external accessories
EntelliGuard G External Accessories
Solution with Emax 2
Cable Interlocks
Replace all interlocked breakers in the system.
Time delay module (TMD)
Replace with Emax 2 Electronic time-delay device for undervoltage release - UVD
Auxiliary switches (8NO+8NC)
Chose Emax 2 AUX 15Q in case AUX4Q + AUX6Q does not provide enough contacts.
Voltage conditioner plate
Emax 2 has internal voltage sensing in these situations: - Ekip Touch/G-Touch + Measurement Enabler/Enabler & sockets + Measuring Package - Ekip Hi-Touch/G Hi Touch By default, voltage input is wired to the bottom terminals; if top is desired make sure to specify on the order. Order the external voltage socket arrangement in case the use of external potential transformers is desired
Door interlocks
Replace with the Emax 2 DLC, DLP or DLR solution.
Neutral Rogowski CTs
Replace with Emax 2 External current sensors (in a 3P4W system)
External CT for ground-fault detection
Replace zero sequence CT for the earthing conductor of the main power supply by Emax 2’s homopolar toroid.
Modbus/Profibus COMM
Emax 2 needs to be ordered with Ekip Com Modbus RS485 or Ekip Com Profibus plus the Ekip Supply Module.  (Ekip Touch/Hi-Touch)
Auxiliary power supply 24V dc
Ekip Supply Module is needed
Key Interlock mounted on the cassette
Evaluate the use of: - key lock and padlock in open position KLC/PLC - key lock and padlock in racked-in/racked-out position KLC/PLP
Zone Selectivity Interlocking
Contact ABB for information
Multi Source GF
RELT Switch
January 23, 2020

16. Hard Bus Retrofill EntelliGuard G to Emax 2
ANSI C37 / UL 1066 / CSA
Trip Unit correspondence – EntelliGuard G vs Emax 2
GE EntelliGuard TU
Ekip Dip
Ekip Touch
Ekip Hi-Touch
Protection functions
LI - LSI - LSIG
Basic protection functions
L - Overload protection S
S - Selective short-circuit
I - Instantaneous short-circuit O
G - Earth fault
Neutral protection
S(4p); M(3p)
Thermal memory for L&S protections
S (L only)
OT - Internal overtemperature
Advanced protection functions
Start-up function for L,S, & G protections -
G_ext - Earth fault on toroid
Zone selectivite short-circuit
Measurament functions
Phase & Neutral current (RMS)
M + C
Voltage: phase-phase, phase-neutral M
Power: active, reactive, apparent
Energy: active, reactive, apparent
Contact wear C
Maintenance indicators
Circuit breaker identifying data
Data logger
Network analyzer
Power controller
January 23, 2020

17. Why would you choose our retrofits?
Retrofit kits
Why would you choose our retrofits?
Introduce easily new technologies in old systems – Emax 2: all in one innovation
January 23, 2020

18. Why would you choose our retrofit kits?
Introduce easily new technologies in old systems - Emax 2: cloud-based Energy and Asset Management
Monitor
Optimize
Discover plant performance, supervise the electrical system and allocate costs
Analyze the relevant information, improve the use of your assets and take the right business decision
Predict
Control
Supervise the system health conditions and predict next maintenance actions
Remotely implement an effective power management strategy to simply achieve energy savings
24k€ Energy efficiency certificates  no need for expensive and time consuming audits by 3rd parties, automatic reports via EDCS!
30% savings on operational costs  Thanks to remote supervision and alerting, reduction of time and costs for commuting around the different sites and intervene proactively and quickly to restore normal condition avoiding faults, perform maintenance, or fix downtimes + avoiding downtimes and penalties due to bad power quality
January 23, 2020

19. Why would you choose our retrofits?
Retrofit kits
Why would you choose our retrofits?
Introduce easily new technologies in old systems– High quality and easy installation
ABB Retrofit kits have high quality as:
Tested in accredited laboratory and completed with compatibility declarations
Developed by the same R&D team that has developed both old and new circuit breakers
Behind the kits there are studies to respect the Driving factors:
Thermal behavior
Short circuit withstand current
Dielectric properties
Mechanical fits: installation, compatibility, auxiliary connections
Easy installation
Equipped with clear mounting instruction/video tutorials
January 23, 2020

20. January 23, 2020