HIGH PURITY PIPING SYSTEMS

HIGH PURITY PIPING SYSTEMS
PURAD HIGH PURITY PIPING SYSTEMS

Material properties with leach-out behaviour
CONTENT Material properties Production Supply Program Application Seal clean gasket Product library Material properties with leach-out behaviour Production and quality control Supply Program Application in the high tech industries Seal clean gasket Product library

PREFERRED MATERIALS Material properties Production Supply Program Application Seal clean gasket Product library Materials important, which do not contain any or only leach-out resistant additives and avoid the growth of micro-organisms like: PVDF UHP (PVDF Ultra High Purity) PP-Pure (PP-HP grey) Polypure (PP-natural) ECTFE PURAD Program includes all those piping systems which transport ultra pure water or exhausts.

C F H n C H CH3 n C H Cl F n STRUCTURE PVDF (Polyvinylidene-fluoride)
Material properties Production Supply Program Application Seal clean gasket Product library PVDF (Polyvinylidene-fluoride) Operating temperature: From - 40 °C up to °C PP (Polypropylene) From - 5 °C up to °C ECTFE (Ethylenchlortrifluorethylen) From - 76 °C up to °C C H CH3 n C H Cl F n

PVDF PROPERTIES Translucent material Density of 1.78 g/cm3
Material properties Production Supply Program Application Seal clean gasket Product library Translucent material Density of 1.78 g/cm3 FM approved material Fire resistant (UL 94-V0) Excellent chemical resistance (even at high temperature) Resistant against UV- and gamma radiation Excellent mechanical, insulating and abrasion properties Very good processing characteristics Physiologically non-toxic

Solef PVDF UHP TYPE OF RAW MATERIAL
Material properties Production Supply Program Application Seal clean gasket Product library Pipes, fittings, valves and semi-finished products are produced with one type of raw material. Solef PVDF UHP Pipe Solef 1010 Fitting Solef 1008 Valve Solef 1008 Semi-finish. Solef 6010 Solef is a Product of SOLVAY Solexis S.A. Belgium

PVDF Suspension Grade Emulsion Grade Solef® Kynar®
MATERIAL GRADES AVAILABLE PVDF Suspension Grade Solef® Emulsion Grade Kynar® Material properties Production Supply Program Application Seal clean gasket Product library lower number of molecular defects higher crystalinity higher melting temperature better mechanical properties better long term behaviour higher cleanliness higher number of molecular defects lower crystalinity limited mechanical properties reduced pressure resistance at elevated temperatures lower purity and higher yellowness

MATERIAL GRADE COMPARISON
Material properties Production Supply Program Application Seal clean gasket Product library Suspension Grade PVDF Superior Mechanical Strength Better Purity Performance Stronger Weldings

Time factor: service life SOLEF - service life KYNAR ~ 3,5
MATERIAL GRADE COMPARISON Higher Service life based on similar stress levels Material properties Production Supply Program Application Seal clean gasket Product library Long term tensile test at 95 °C with arcopal N-100 Solef® Kynar® Time factor: service life SOLEF - service life KYNAR ~ 3,5

TRANSPORT BOX Material properties Production Supply Program
Application Seal clean gasket Product library

PVDF UHP COMPONENT ADVANTAGES
Material properties Production Supply Program Application Seal clean gasket Product library Pipes, fittings, valves and semi-finished products out of the same moulding compound: Identical colour index Better weldability of the components (MFR) Better long term welding factor  Higher reliability Better pressure resistance Identical mechanical properties Product cleanliness Best surface smoothness Best leach-out behaviour

Better surface quality Material properties Production Supply Program Application Seal clean gasket Product library 0,05 0,1 0,15 0,2 0,25 0,3 >250 UHP pipes Act. Values Ra [µm] OD [mm] Semi Spec. limit for pipes. UHP fittings Spec Wert für da 250 auf Semi Standard heruntersetzen!!“ Semi Spec. for (up to OD 225): Extruded pipes: Ra = 0,25 µm Injection moulded fittings: Ra = 0,38 µm

Material properties Production Supply Program Application Seal clean gasket Product library PURITY TESTING SEMI F Classic Leach-out Test for Piping Components Test of Pipe Component Surface Suitable for Production Control SEMI F Bulk Trace Metals Analyses Test of Pipe Material Suitable for Resin/Raw Material Control

Material properties Production Supply Program Application Seal clean gasket Product library Leach out test acc. Semi F 057

STATIC LEACH-OUT TEST F057
Source: Test reports from M+W Material properties Production Supply Program Application Seal clean gasket Product library values given in [µg/m2]

Leach out behaviour (TOC) Material properties Production Supply Program Application Seal clean gasket Product library Style 800 Source: Solvay test labratory (2006)

Leach out behaviour (FLUORINE) Material properties Production Supply Program Application Seal clean gasket Product library Style 800 Source: Solvay test labratory (2006)

Material properties Production Supply Program Application Seal clean gasket Product library Style 800

SEMI F-48 TESTING Material properties Production Supply Program

Colour index and thermal stability Material properties Production Supply Program Application Seal clean gasket Product library PVDF-UHP Piping

PVDF APPROVALS Solef PVDF meets the following standards:
US FDA Title 21, Part 177, Sect NSF/ANSI Standard 51 Food Equipment Materials NSF/ANSI Standard 61 Drinking Water System Components 3A Sanitary Standards for MultipleUse Plastic Materials Used as Product Contact Surfaces for Dairy Equipment United States Pharmacopia (USP) Classification VI E UL/ Bulletin 94V0 ASTM E84 Modified Steiner Tunnel Test FM Global 4910 specification tested products Material properties Production Supply Program Application Seal clean gasket Product library Heisst das Pharmacopia oder –coepia?

PP PROPERTIES Low specific weight of 0.91 g/cm³ (PVC 1.40)
Material properties Production Supply Program Application Seal clean gasket Product library Low specific weight of 0.91 g/cm³ (PVC 1.40) High creep and ageing resistance Very good chemical resistance Physiological non-toxic Good weldable Excellent abrasion resistance Non-conductive Very good processable Not UV-resistant

PP TYPES 3 different Types according DIN 8078:
Material properties Production Supply Program Application Seal clean gasket Product library 3 different Types according DIN 8078: Type 1: PP-H (Homopolymer) P – P – P – P – P – P Type 2: PP-B (Block-Copolymer) P – E – E – E – P – P Type 3: PP-R (Random-Copolymer) P – E – P – P – E – P By copolymerisation with ethylene special properties are achieved as in PP types 2 and 3 (improved processability, higher impact strength).

PP-R PP-Pure (PP-HP grey)
TYPE OF RAW MATERIAL Material properties Production Supply Program Application Seal clean gasket Product library Pipes, fittings, valves and semi-finished products are produced with one type of raw material. PP-R PP-Pure (PP-HP grey) Pipe PP-R grey Fitting Valve Semi-finish.

PP-R Polypure (PP natural)
TYPE OF RAW MATERIAL Material properties Production Supply Program Application Seal clean gasket Product library Pipes, fittings, valves and semi-finished products are produced with one type of raw material. PP-R Polypure (PP natural) Pipe PP-R natural Fitting Valve Semi-finish.

Same material properties as PP-Pure differences: no color pigments translucent material Material properties Production Supply Program Application Seal clean gasket Product library

Source: Test reports from M+W Material properties Production Supply Program Application Seal clean gasket Product library values given in [µg/m2]

COMPARISON PP-H vs. PP-R
Material properties Production Supply Program Application Seal clean gasket Product library PP-H PP-R Welding quality (e.g. bending angle acc. DVS ) Significant lower than PP-R (PP-H with PP-H and PP-B) Bending angle > 160 ° (even with PP-H, PP-B and PP-R) cm-factor (material safety coefficient) 1.6 – 1.4 – 1.25 Permissible operating pressure lower  10.5 bar 1.25 Very good impact resistance  13.1 bar Voids (of fittings) Increasing risk Good processibility E-modulus Higher E-modulus  support distance higher Lower E-modulus  support distance lower

Satisfactory (typical PP)
COMPARISON PP-H vs. PP-R Material properties Production Supply Program Application Seal clean gasket Product library PP-H PP-R Impact strength Lower impact strength, Operation Temperature: + 5 °C up to + 95 °C Higher impact strength, Operation Temperature: – 5 °C up to + 95 °C Tension-relaxion Low relaxation because of higher E-modulus Fast relaxation because of lower E-modulus Surface quality Sufficient Smoother surface due to ethylene-compounds Leach-out behaviour Satisfactory (typical PP) Much better due to surface quality

Higher applicable working pressures for PP-R Material properties Production Supply Program Application Seal clean gasket Product library

Material properties Production Supply Program Application Seal clean gasket Product library Higher Service life based on similar stress levels 80°C / 2% liquid wetting agent Nm5 (4 N/mm2) Time in hours FNCT basic material Source: Hessel Ingenieurtechnik GmbH 2002/2003

Minimum required bending angle (DVS ) Material properties Production Supply Program Application Seal clean gasket Product library PPH PPR Bending angle Bending angle Specimen thickness Specimen thickness

Material properties Production Supply Program Application Seal clean gasket Product library Excellent surface quality 0,2 0,4 0,6 0,8 1,0 1,2 fittings pipes Ra [µm] OD [mm] Spec Wert für da 250 auf Semi Standard heruntersetzen!!“

CHEMICAL RESISTANCE Material properties Production Supply Program Application Seal clean gasket Product library Material Brand name General chem. Resistance Polypropylene PP-Pure Polypure Hydrous solutions of acids, alkalis and salts as well as a large number of organic solvents. Unsuitable for concentrated oxydizing acids. Polyvinylidene-fluoride PVDF UHP Acids, solutions of salt, alpatic, aromatic and chlorinated hydrocarbons, alcohols and halogens, conditionally suitable for ketones, esters, ether, organic bases and alkaline solutions. For detailed information please refer to our PURAD High Purity Piping System Catalogue or browse our web:

APPROVALS FM-approval for the Solef PVDF raw material
Material properties Production Supply Program Application Seal clean gasket Product library FM-approval for the Solef PVDF raw material

APPROVALS FDA-approval for the materials: Solef PVDF PP-grey
Material properties Production Supply Program Application Seal clean gasket Product library FDA-approval for the materials: Solef PVDF PP-grey PP-natural

PRODUCTION FACILITIES Factory I: Injection moulding of fittings,
Material properties Production Supply Program Application Seal clean gasket Product library Factory I: Injection moulding of fittings, packaging, machining, assembling and tooling facility Clean room area: 200 m² Class 100 acc. Federal Standard 900 m² Semi clean area Output capacity: ~ HP - fittings / year

Injection moulding under cleanroom
PRODUCTION FACILITIES Material properties Production Supply Program Application Seal clean gasket Product library Factory I: Injection moulding of fittings, packaging, machining, assembling and tooling facility Designated mould stock Injection moulding under cleanroom condition Resin supply

Material properties Production Supply Program Application Seal clean gasket Product library Factory I: Injection moulding of fittings, packaging, machining, assembling and tooling facility Cleaning/rinsing plant Moulding set up Machining-box fully automatizised

Material properties Production Supply Program Application Seal clean gasket Product library Factory I: Injection moulding of fittings, packaging, machining, assembling and tooling facility Cleanroom for assembling and packaging Final product packaging Cleanroom monitoring system

PRODUCTION FACILITIES Factory II: Extrusion of pipe s and semi-
Material properties Production Supply Program Application Seal clean gasket Product library Factory II: Extrusion of pipe s and semi- finished products, packaging Clean room area: 200 m² Class 100/1000 acc. Federal Standard Output capacity: m HP - pipes / year (~ 1800 tons of PVDF-HP pipes) 2 production units for PVDF- HP 1 production unit for PP-Pure/Polypure

PRODUCTION FACILITIES Factory II: Extrusion of pipes and semi-
Material properties Production Supply Program Application Seal clean gasket Product library Factory II: Extrusion of pipes and semi- finished products, packaging Pipe extrusion department Extrusion lines in cleanroom

Material properties Production Supply Program Application Seal clean gasket Product library Factory II: Extrusion of pipes and semi- finished products, packaging Packaging area in cleanroom Final product packaging

Material properties Production Supply Program Application Seal clean gasket Product library Factory II: Extrusion of pipes and semi- finished products, packaging Analytical surface testing in cleanroom Automatizised Cleanroom monitoring system Set up for PP-Pure and POLYPURE production (packaging under laminar flow)

QUALITY CONTROL Batch testing Documentation Purity Test MFR Moisture
Material properties Production Supply Program Application Seal clean gasket Product library Purity Test MFR Moisture Yellowness QC- Document of Supplier Batch testing Documentation

QUALITY CONTROL Batch testing Documentation Surface characteristic
Material properties Production Supply Program Application Seal clean gasket Product library Surface characteristic Purity Yellowness index MFR Long term pressure test Dimension/Marking control X-Ray testing fitting Packaging control Leak testing of valves 100% visual product control Batch testing Documentation

QUALITY CONTROL Documentation Documentation External product
Material properties Production Supply Program Application Seal clean gasket Product library External product validation Product storage Surface behavior Leach out testing TÜV-Testing (mechanical tests) FM-certification Customer audits Monitoring of stock level (Computer controlled) Controlled storage conditions First in / First out system or based on batch numbers Product testing Batch testing Documentation Documentation

External product validation
QUALITY CONTROL Material properties Production Supply Program Application Seal clean gasket Product library External product validation Storage of approved POLYMER Production of pipes, fittings, valves Product storage Documentation Documentation Documentation QC- Certificate

QUALITY CONTROL Material properties Production Supply Program Application Seal clean gasket Product library Full traceability for all production parameters, QC, polymer are ensured by batch numbers on each component. All relevant product properties, specifications, QC procedures are fixed in an internal company standard.

Pipe & Sheet stock SUPPLY PROGRAM “One-Stop Shopping”
Material properties Production Supply Program Application Seal clean gasket Product library “One-Stop Shopping” Complete portfolio of: Pipes, fittings & valves Electro fusion fittings Semi-finished products Flow meters Custom made fittings Pipe clips Sanitary joint fitting Welding equipment Service & training Pipe & Sheet stock

SUPPLY PROGRAM Pipes: Fittings: Material properties Production
Application Seal clean gasket Product library Pipes: Fittings:

SUPPLY PROGRAM Electro Fusion Fittings: Valves, Flow Meters, Fittings:
Material properties Production Supply Program Application Seal clean gasket Product library Electro Fusion Fittings: Valves, Flow Meters, Fittings:

SUPPLY PROGRAM Pipe Stub Flange Bend Tee Code 705 DIN, ANSI, JIS
Material properties Production Supply Program Application Seal clean gasket Product library Pipe Code 705 Stub Flange DIN, ANSI, JIS Code 012 Bend Code 001 Code 068 Tee Code 006

SUPPLY PROGRAM Adaptor Union Type 24 Male Thread Female Thread
Material properties Production Supply Program Application Seal clean gasket Product library Adaptor Male Thread Code 033 Female Thread Code 032 Union Type 24 Code 024

SUPPLY PROGRAM Elbow 45 ° Tee long Code 060 Code 066
Material properties Production Supply Program Application Seal clean gasket Product library Elbow 45 ° Code 060 Tee long Code 066

SUPPLY PROGRAM Tee reduced long Tee reduced short Code 065 Code 016
Material properties Production Supply Program Application Seal clean gasket Product library Tee reduced long Code 065 Tee reduced short Code 016

SUPPLY PROGRAM Tee reduced Machined Code 307 Material properties
Production Supply Program Application Seal clean gasket Product library Tee reduced Machined Code 307

Instrumentation Fitting
SUPPLY PROGRAM Material properties Production Supply Program Application Seal clean gasket Product library Instrumentation Fitting Injection moulded Code 030 Instrumentation Fitting Machined Code 303

Sanitary Joint Fitting
SUPPLY PROGRAM Material properties Production Supply Program Application Seal clean gasket Product library Sanitary Joint Fitting Code 306 Reducer concentric Code 007

SUPPLY PROGRAM Reducer concentric Reducer concentric Code 067 Machined
Material properties Production Supply Program Application Seal clean gasket Product library Reducer concentric Code 067 Reducer concentric Machined Code 317

SUPPLY PROGRAM Restrained Fitting Restrained Fitting Code 028 Machined
Material properties Production Supply Program Application Seal clean gasket Product library Restrained Fitting Code 028 Restrained Fitting Machined Code 301

SUPPLY PROGRAM End Cap Transition Fitting Code 064 Code 047
Material properties Production Supply Program Application Seal clean gasket Product library End Cap Code 064 Transition Fitting Code 047

SUPPLY PROGRAM HPF-socket Code 073 Material properties Production
Application Seal clean gasket Product library HPF-socket Code 073

SUPPLY PROGRAM Ball Valve Sampling Valve Material: PVDF UHP,
Material properties Production Supply Program Application Seal clean gasket Product library Ball Valve Butt welding, Flange connection Code 335 Sampling Valve Code 337 Material: PVDF UHP, Pressure: MOP 10 bar Dimension: OD 10 mm

SUPPLY PROGRAM Diaphragm Valve Diaphragm Valve Union connection
Material properties Production Supply Program Application Seal clean gasket Product library Diaphragm Valve Union connection Code 340 Diaphragm Valve Flange connection Code 242

SUPPLY PROGRAM Diaphragm Valve T-Diaphragm Valve Butt-, IR- and HPF
Material properties Production Supply Program Application Seal clean gasket Product library Diaphragm Valve Butt-, IR- and HPF Code 342 T-Diaphragm Valve Code 343

Diaphragm Valve Pneumatic
SUPPLY PROGRAM Material properties Production Supply Program Application Seal clean gasket Product library Diaphragm Valve Pneumatic Closed, open and double effective impulse Code 341 T-Diaphragm Valve Pneumatic Closed, open and double effective impulse Code 345

SUPPLY PROGRAM Check Valve + Spring Swing Type Check Valve Code 336
Material properties Production Supply Program Application Seal clean gasket Product library Check Valve + Spring Code 336 Swing Type Check Valve With or without spring Code 339

Pressure Reducing Valve V82
SUPPLY PROGRAM Material properties Production Supply Program Application Seal clean gasket Product library Pressure Reducing Valve V82 With gauge guard/PTFE Code 241 Pressure Reducing Valve V782 Without gauge guard/PTFE Code 243

Pressure Retaining Valve Pressure Relief Valve
SUPPLY PROGRAM Material properties Production Supply Program Application Seal clean gasket Product library Pressure Retaining Valve Code 244 Pressure Relief Valve Code 245 Gauge Guard Code 248

SUPPLY PROGRAM Flow Meter M123 Flow Meter M23, M335 Code 246 Code 247
Material properties Production Supply Program Application Seal clean gasket Product library Flow Meter M123 Code 246 Flow Meter M23, M335 Code 247

SUPPLY PROGRAM ECTFE Pipe Stub Flange Bend Tee Code 705 DIN, ANSI, JIS
Material properties Production Supply Program Application Seal clean gasket Product library Pipe Code 705 Stub Flange DIN, ANSI, JIS Code 012 Bend Code 001 Code 068 Tee Code 006

SUPPLY PROGRAM ECTFE Adaptor Union Type 24 Male Thread Female Thread
Material properties Production Supply Program Application Seal clean gasket Product library Adaptor Male Thread Code 033 Female Thread Code 032 Union Type 24 Code 024

SUPPLY PROGRAM ECTFE Elbow 45 ° Reducer concentric Code 060 Code 067
Material properties Production Supply Program Application Seal clean gasket Product library Elbow 45 ° Code 060 Reducer concentric Code 067

SUPPLY PROGRAM ECTFE End Cap Transition Fitting Code 064 Code 047
Material properties Production Supply Program Application Seal clean gasket Product library End Cap Code 064 Transition Fitting Code 047

Diaphragm Valve Pneumatic
SUPPLY PROGRAM ECTFE Material properties Production Supply Program Application Seal clean gasket Product library Diaphragm Valve Butt-, IR- and HPF Code 342 Diaphragm Valve Pneumatic Closed, open and double effective impulse Code 341

Custom made Components:
SUPPLY PROGRAM Custom made Components: Material properties Production Supply Program Application Seal clean gasket Product library

PRUDUCT AVAILABILITY Special components: Material properties
Production Supply Program Application Seal clean gasket Product library

SYSTEM SOLUTIONS FROM AGRU
APPLICATION IN THE HIGH TECH INDUSTRIES SYSTEM SOLUTIONS FROM AGRU

GENERAL in use since 1980 strongly rising application
Material properties Production Supply Program Application Seal clean gasket Product library in use since 1980 strongly rising application without plastic systems the product qualities and technologies obtained today could not be achieved high efficiency highest quality for highest requirements most cost effective solution complete solutions available

SYSTEM SOLUTIONS Application range Semi-conductor Logic/D-Ram/Flash
Material properties Production Supply Program Application Seal clean gasket Product library Application range Semi-conductor Logic/D-Ram/Flash Silicium-Wafer-manufacturing Polycrystalline silicon discs/sheets Photovoltaic Silicon cells (Poly-(Multi) Crystalline) Nanotechnology CD-production Flat Panel (FPD) TFT/LCD/PDP Electronic industry (PCB) Print-Circuit-Board Hard-Disc-Drives

SYSTEM SOLUTIONS Application range Pharma production Biotechnology
Material properties Production Supply Program Application Seal clean gasket Product library Food-industry Brewery, beverage industry Hospitals Maintenance of ultra pure media, dialysis systems Universities Construction of power plants Research facilities Pharma production Biotechnology Production of ultra pure media Chemicals, cosmetics and automotive industry

SYSTEM SOLUTIONS Fab design
Material properties Production Supply Program Application Seal clean gasket Product library CUB ... Central Utility Building (building technology – premises) - high purity water system - process cooling water treatment - waste water processing facility (usually separate building) SUBFAB (supply fab) cleanroom conditions: cl to / 5 to 7 - exhaust air treatment - exhaust air piping - treatment of chemicals - supply system for production process - electrical installations CLEANROOM cl. 1 to complete equipment for product manufacturing - processing units - hook up installation UPW Subfab cleanroom

SYSTEM SOLUTIONS Fab – supply and production systems
Material properties Production Supply Program Application Seal clean gasket Product library Chemical supply system Ultra high purity water maintenance Polishing system Specific water quality Waste water treatment Process cooling water Chemicals/ waste water disposal Tanks Exhaust air Process facilities Compressed air (pure dry air) Customer specific facilities Process vacuum

SYSTEM SOLUTIONS Fabs comparison similar technology in manufacturing
Material properties Production Supply Program Application Seal clean gasket Product library similar technology in manufacturing reduced quality of high-purity-media (currently) smaller plant sizes (currently) Different way of project-processing (system-solution of general contractor) no CMP-Slurries in use reduced requirement to purity of product (currently)

SYSTEM SOLUTIONS Ultra high purity water supply Material properties
Production Supply Program Application Seal clean gasket Product library Differences exist in the water quality Bacteria quantity: ... cfu/ml TOC: ... ppb or µg/l Conductivity: ... µs or MOhm Anions/Cations: ppb or µg/l Temperature: ... cold (15 – 20 °C) hot (85 °C) UPW ... Ultra Pure Water AP ... Purified Water HPW ... High Purified Water DI ... Dionisized Water WFI ... Water for injection ... Specified Water

SYSTEM SOLUTIONS Ultra high purity water supply Material properties
Production Supply Program Application Seal clean gasket Product library Hook Up Hook Up Loop Supply Differences exist in the water quality Bacteria quantity: ... cfu/ml TOC: ... ppb or µg/l Conductivity: ... µs or MOhm Anions/Cations: ppb or µg/l Temperature: ... cold (15 – 20 °C) hot (85 °C) UPW ... Ultra Pure Water AP ... Purified Water HPW ... High Purified Water DI ... Dionisized Water WFI ... Water for injection ... Specified Water

SYSTEM SOLUTIONS Ultra high purity water supply Pre-cleaning
Material properties Production Supply Program Application Seal clean gasket Product library Pre-cleaning PVC, SS, PE, PP Water treatment PP, (PVC, SS) Ultra high purity water treatment PVDF-UHP, PP-Pure, Polypure Loop supply line/return line PVDF-UHP / PP-Pure, Polypure Submain supply line/return line PVDF-UHP / PP-Pure, Polypure Hook Up supply line/return line PVDF-UHP / PP-Pure, Polypure FRP, steel with PP or PVDF lining Tanks (RO / UPW tank)

Pipe/Double containment systems
SYSTEM SOLUTIONS Supply systems Material properties Production Supply Program Application Seal clean gasket Product library Process cooling water (PCW) PP, SS, PVC, PE PP, PVC, PVDF, ECTFE Pipe/Double containment systems Chemicals / waste water treatment CMP-treatment Acid/Alkaline treatment Ammonia treatment HF treatment Copper treatment H2SO4 treatment Dilute Metals treatment

SYSTEM SOLUTIONS Supply systems Chemicals / PP, PVC, PVDF, ECTFE
Material properties Production Supply Program Application Seal clean gasket Product library Chemicals / waste water treatment PP, PVC, PVDF, ECTFE Pipe/Double containment piping system (with transparent PVC) PFA, PVDF, ECTFE, PP-natural Pipe/Double Containment piping system (with transparent-PVC) Chemical mixing system and distribution PFA, PP-natural (advantage of PP-natural: high stiffness, no installation of double containment piping necessary, cost-effective) CMP (chemical mechanical polishing slurry) Exhaust systems SS-coated, PVDF, ECTFE

Solar wafer manufacturing
SYSTEM SOLUTIONS Material properties Production Supply Program Application Seal clean gasket Product library Process chains in the Photovoltaic (silicon solar cells) Solar wafer manufacturing Pre-cleaning of the crystal Separating / cutting Cleaning Transfer system Inspection

Solar cell manufacturing
SYSTEM SOLUTIONS Process chains in the Photovoltaic (silicon solar cells) Material properties Production Supply Program Application Seal clean gasket Product library Solar cell manufacturing Etching of cutting damages with a mixture of hydroflouric and nitric acid (surface enlargement) Texturing (etching - rinsing (UPW) - NaOH rinsing - HF process - rinsing (UPW) - drying Transfer system Doting by means of phosphorus/water clouds – annealing in the diffusion oven for creation of emitter/pn barrier Oxide etching (remove of the phosphorus glass film) Edge isolation (mostly with laser technology) Single-side etching Electroplating Characterisation

SYSTEM SOLUTIONS Photovoltaic – Production concept
Material properties Production Supply Program Application Seal clean gasket Product library Photovoltaic – Production concept Fully integrated equipment concepts including automated material handling Equipments up to 60 m length Equipments generally consist of high-grade thermoplastics due to the used wet processes as well as requirements on purity and leach-out behavior FM 4910 listed products are preferred

SYSTEM SOLUTIONS Material properties Production Supply Program Application Seal clean gasket Product library Processing units for Photovoltaic (silicon solar cells) Semi-finished products PP, PP-white, PP-natural Frames/cover panels Semi-finished prod. PP, PP-natural, PVDF, ECTFE Process basin PFA, ECTFE, PVDF, PP Piping systems Chemicals PFA, PVDF-UHP, PP-Pure, Polypure UPW Chemical / Waste Drain PVC, PP, PVDF, PP-natural, ECTFE Welding technologies: Hot gas welding/Extrusion welding for semi-finished products IR-welding for piping systems (also for PFA) Flare-links for small PFA-dimensions

SYSTEM SOLUTIONS Material properties Production Supply Program Application Seal clean gasket Product library Processing units for Photovoltaic (silicon solar cells) SS-coated, PVC, PPs, PP, PVDF (FM 4910), Exhaust air system Pipes Regulating valves, flow meters, pH measurement, gauge guards Measurement and control technology PFA, ECTFE, PVDF, PP-natural, teflon Filters PFA, PVDF, ECTFE Semi-finished products/round bars Pumps PTFE, PFA Semi-finished products/round bars Transport system PP, PVDF, ECTFE

SYSTEM SOLUTIONS Processing units for Semiconductor
Material properties Production Supply Program Application Seal clean gasket Product library compact construction transport system with so-called "carrier boxes" same materials as used for Photovoltaic facilities currently available for wafer sizes up to 300 mm (12") Processing units for PCB larger equipments same transport system as used for Photovoltaic facilities usually out of PP

SYSTEM SOLUTIONS Chemical mixing stations Material properties
Production Supply Program Application Seal clean gasket Product library Semi-finished products PP, PP-white, PP-natur Frames/cover panels PFA, PVDF, ECTFE, PP-natural Piping systems Medias Pumps PTFE, PFA PFA, PVDF, ECTFE Filter Regulating valves, flow meters, pH measurement, gauge guards Measurement and control technology PFA, teflon, PVDF, ECTFE

SYSTEM SOLUTIONS References Semiconductor Material properties
Production Supply Program Application Seal clean gasket Product library References Semiconductor 1st Silicon AMD AMS Austria Mikro Systeme A-Nam Atmel Bosch CSM Cypress Semiconductor Dong Bu Flush Partners Grace Semiconductor Hynix IBM IMFT Infineon Inotera Intel Komag LG Silcon LG Philips Micron Mosel Vitalic Motorola National Semiconductor NEC Osram Philips Powerchip Prologic Promos PSC Samsung Samsung LCD Seagate Shanghai Belling Microelectronics Silterra SMIC Sony SSMC ST Microelectronics Tech Semiconductor Texas Instruments Toshiba Tower TSMC UMC UMCI Vanguard Vistera Wacker Wacker Siltronics Winbond Xi Yue ......

SYSTEM SOLUTIONS References Solar Material properties Production
Supply Program Application Seal clean gasket Product library References Solar USA - Global Solar (Tucson, AZ) - Sunpower - First Solar Germany - Q-Cells AG - Deutsche Solar AG - Kilimanjaro (First Solar) / Frankfurt/Oder - ErSol Solar Energy AG - Bosch Arnstadt China - Suntech - LDK Norway - REC Philippines - Sunpower Malaysia - First Solar - Sunpower - Q-Cells Spain - BP Solar Singapore -REC India - Solar Semiconductor

SYSTEM SOLUTIONS References Pharma / Hospitals / Research facilities
Material properties Production Supply Program Application Seal clean gasket Product library References Pharma / Hospitals / Research facilities Pfizer (USA, IRL, SG) Glaxo Welcome (UK) Glaxo SmithKline (UK) Pepthysintha (B) Pharmacie Centrale de L‘Armée (F) Sachem (CN) Lonza (SG) Johnson & Johnson (USA, IRL, Puerto Rico, B, UK, SG) Wyeth (SG, USA, Philippines) Janssen Pharmaceutica (B) USA: - Dartmouth Science Bldg - Mallinckrodt Baker - Genzyme - Ventana Medical - Amgen - Women & Infants Hospital - Elan - Merck - Forrest Labs - John Hopkins Hospital - Hamilton College - 4C Clinic VA Mediacl Center - Wester WA U - University of Michigan - North Carolina State Vet. Lab. - University of Wisconsin Biotech. Center - Applied Bioscience

REFERENCES FPD-Industry:
(Thin Film Transistor – Liquid Crystal Display: TFT-LCD, Plasma Display Panel: PDP) AO Optoelectronics, Chunghwa Picture Tubes, LG Philips LCD P3 - P6 and P7, LG-LCD, Samsung,… Material properties Production Supply Program Application Seal clean gasket Product library

SEAL CLEAN GASKET Material properties Production Supply Program

SEAL CLEAN GASKET Advantages: Made form 100 % virgin PTFE
Material properties Production Supply Program Application Seal clean gasket Product library Advantages: Made form 100 % virgin PTFE High resistance against chemicals and high temperatures PTFE with a multidirectionally orientated fibrous structure Very low diffusion values High dimensional stability and creep resistance Seals even at low bolt torques High blowout resistance Style 800

SEAL CLEAN GASKET Benefits: Available for plastic flanges in
Material properties Production Supply Program Application Seal clean gasket Product library Benefits: Available for plastic flanges in DIN, ANSI and JIS Gasket dimensions especially designed for AGRU stub flanges PVDF UHP, PP-Pure, (minimised dead leg areas) No gap inside Minimal torque values necessary UHP quality available Centre from flange OD (see picture) Style 800

SEAL CLEAN GASKET Style 800 Material properties Production
Supply Program Application Seal clean gasket Product library Style 800 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 recommended Torque value [Nm] 15 35 55 45 80 100 120 Thickness[mm] 3 Pipe Dimension

Before Installation After Installation
SEAL CLEAN GASKET Material properties Production Supply Program Application Seal clean gasket Product library Style 800 Before Installation After Installation Highly densified ePTFE as a diffusion layer

Gasket is suitable for PN 16 (TÜV approved)
SEAL CLEAN GASKET Gasket is suitable for PN 16 (TÜV approved) Material properties Production Supply Program Application Seal clean gasket Product library Style 800

SEAL CLEAN GASKET Material properties Production Test duration:
Supply Program Application Seal clean gasket Product library Test duration: 24 hours Test medium: 5 % HNO3 Test equipment: ICP-MS Test unit: ng metal / gasket

SEAL CLEAN GASKET Leach-out Behaviour:
Material properties Production Supply Program Application Seal clean gasket Product library Leach-out Behaviour: Comparison of the AGRU Seal Clean ePTFE gasket versus conventional EPDM/PTFE profile flange sealing: Type A Type G Style 800

FOR ALL ESTABLISHED CAD-SYSTEMS
PRODUCT LIBRARY

CONTENT All different piping products are available in 2D and 3D
Material properties Production Supply Program Application Seal clean gasket Product library All different piping products are available in 2D and 3D More then 90 different data formats are online available 2D vector data and 3D solids are generated from one Data source Colour, thickness and type of the lines can be changed individually The library is available through the internet or on CD Free of charge!

ADVANTAGE A complete library is available for the design engineers Efficient and fast design of isometrics is the benefit Material properties Production Supply Program Application Seal clean gasket Product library Exact measurement of the products 3D 2D 2D 3D

SUPPORTED CAD-SYSTEMS
Native format: Material properties Production Supply Program Application Seal clean gasket Product library ADEM AllPlan AutoCad Bihler CAT Cadceus Caddy CADISON Cadkey Cadra Catia CCD/ProfCADAM Cimatron Fides Helix HiCAD Ideas Inventor Logocad Triga Mastercam Materialise Mechanical Desktop Medusa MegaCAD Microstation One Space Designer Parasolid ProE SolidDesigner SolidEdge SolidWorks Swiss Precision Thinkdesign TopSolid Unigraphics Varimetrix Visi Series and others.....

Material properties Production Supply Program Application Seal clean gasket Product library Neutral format: SAT STEP IGES DXF VRML DWG and others....

Material properties Production Supply Program Application Seal clean gasket Product library

THANKS FOR YOUR ATTENTION
E AGRU Kunststofftechnik GmbH Ing.-Pesendorfer-Str. 31 A-4540 Bad Hall Austria / EU THANKS FOR YOUR ATTENTION Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!

HIGH PURITY PIPING SYSTEMS

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HIGH PURITY PIPING SYSTEMS

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