Presentation is loading. Please wait.

Presentation is loading. Please wait.

Kohinoor Mills.

Similar presentations


Presentation on theme: "Kohinoor Mills."— Presentation transcript:

1 Kohinoor Mills

2 DISCLAIMER The present information package (the "Information Package") is being furnished for use by recipient in considering a transaction in relation to the Business. Distribution of this document should be limited to specific qualified persons within recipient’s organization who will further discuss the package with Kohinoor. By accepting this Information Package, the recipient agrees to keep confidential, the information contained herein or made available in connection with any investigation of the Company. Without limiting the foregoing, the recipient acknowledges and agrees that: Kohinoor will not be subject to any liability based on the information contained in the Information Package, errors therein or omissions there from, the recipient will not copy, reproduce or distribute to any third party this Information Package, in whole or in part, other than in accordance with the written permission obtained by the recipient from the Kohinoor if either the recipient or Kohinoor elects not to pursue this matter, the recipient will return to Kohinoor this Information Package and any other material relating to the Kohinoor Business that the recipient may have received from the Company, without retaining any copies thereof; the recipient undertakes to keep secret the planned transaction and the fact that he is or has been involved, or is no longer involved in reviewing information concerning the Business; and any proposed actions by the recipient which are inconsistent in any manner with the foregoing will require the prior written consent of Kohinoor.

3 TABLE OF CONTENTS DIVISIONAL PROFILE PAKISTAN ADVANTAGE
KOHINOOR WEAVING KOHINOOR DYEING KOHINOOR APPAREL KOHINOOR GENERTEK PAKISTAN ADVANTAGE COTTON PAKISTAN AS A TEXTILE EXPORTER PAKISTAN AS A TEXTILE EXPORTER TO US TEXTILE IS A MAJOR INDUSTRY OF PAKISTAN KOHINOOR SRENGTH ABOUT KOHINOOR WE WORK WITH KOHINOOR MANFACTURING OPREATIONS KOHINOOR STRENGTH INFRA STRUCTURE MACHINERY & EQUIPMENT PROFESSIONAL MANAGEMENT HRM & COMPLIANCE QUALITY MANAGEMENT SYSTEMS ERP SYSTEMS

4 PAKISTAN ADVANTAGE COTTON
Pakistan is one of the ancient homes of cultivated cotton, and a leading exporter of yarn in the world. Cotton is not only an export-earning crop but also provides raw material to local textile industry. A huge investment in the form of over 1000 ginning factories, over 400 textile mills heavily depends upon cotton. Pakistani coarse count cotton yarns are most competitively priced and are being exported world wide including China. Coarser count yarn is the primary raw material for sports socks, apparel fabric & garments making the final product from Pakistan very competitive.

5 PAKISTAN ADVANTAGE PAKISTAN AS A TEXTILE EXPORTER
Fourth largest producer of Cotton in the world. Sixth largest exporter of category 347 (Cotton Trousers) to US with a market share of 5% of quantity shipped valuing US $ 206 million till Nov Ninth largest exporter of category 12 (Cotton Fabric) to US with a market share of 3% of quantity shipped valuing US $ 150 million till Nov Eighth largest exporter of total textile products to US with exports of US$ 2,940 million till Nov (Source:

6 PAKISTAN ADVANTAGE PAKISTAN AS A TEXTILE EXPORTER TO US:
CATEGORY DESCRIPTION VALUE MILLION $ US TILL Nov-2007 VALUE BASED RATING VOLUME BASED RATING VOLUME BASED MARKET SHARE % 361 COTTON SHEETS 376.32 2 1 36% 32 COTTON NON-APPAREL PRODUCT 138.93 27% 347 MEN'S & BOYS COTTON TROUSERS/SHORTS 205.64 6 5% 11 YARN EXPORTS 57.04 8 6% 12 COTTON FABRIC 150.90 10 9 3% Pakistan is the fourth largest producer of Cotton in the world. (Source:

7 PAKISTAN ADVANTAGE TEXTILE IS MAJOR INDUSTRY OF PAKISTAN:
it imparts 46% share in the manufacturing sector; contributes 66% of total exports; provides 38% of total employment; and have 30% share in GDP. The availability of one of the top quality cotton in Pakistan, a cheap & efficient workforce and investment in the sector over the past few years, will give Pakistan competitive edge in the new trade regime, despite strong competition from China and India. Pakistan’s textile sector has been steadily gearing up, with over $5 billion invested since year 2000 under its Balancing, Modernization & Replacement program. Recent appreciation of the Indian Rupee & Chinese Yuan against the US Dollar coupled with slight devaluation of Pak Rupee will give our Export sector a competitive edge over India & China. The reduction of export rebates & significant increase in wages have made the Chinese products more expensive. Consequently some brands have reduced their business volumes in China & are sourcing now from Pakistan. (Source:

8 ABOUT KOHINOOR Kohinoor is involved in Textile business since 1949.
Publicly listed on all stock exchanges of Pakistan. Leading business organization. Textile operations include socks manufacturing, weaving, fabric dyeing and apparel production. Annual Sales around US$ 130 million. Employing over 4,300 work force.

9 WE WORK WITH

10 KOHINOOR MANUFACTURING OPERATIONS
KOHINOOR MILLS LIMITED HOSIERY DIVISION WEAVING DIVISION DYEING DIVISION APPAREL DIVISION GENERTEK DIVISION

11 Satisfied Business Goals
KOHINOOR STRENGTH Inputs Conversion Process Outputs Satisfied Business Goals Excellent Infrastructure State of the Art Equipment Short-Term Profit Long-Term Increased Market Share Product and Services Professional Management Capabilities Competitive Advantage HRM Compliance Value QMS ERP Systems

12 KOHINOOR STRENGTH EXCELLENT INFRASTRUCTURE:
Kohinoor has planned infrastructure and buildings available which have been designed to take the current capacity to the next levels. LAND ACRE OCCUPIED IN FACTORY BUILDINGS, RESIDENTIAL BUILDING, ROADS AND GREEN BELTS 62 UNOCCUPIED AVAILABLE FOR FUTURE EXPANSION 48 TOTAL LAND 110 BUILDINGS FACTORY BUILDING SQFT RESIDENTIAL BUILDING TOTAL HOSIERY 301,665 189,090 490,755 WEAVING 285,606 140,339 425,945 DYEING 244,543 30,642 275,185 APPAREL 146,808 - GENERTEK 71,560 13,982 85,542 TOTAL AREA 1,050,182 374,053 1,424,235

13 KOHINOOR STRENGTH STATE OF THE ART EQUIPMENT:
Kohinoor has modern machinery and equipment. We can expand capacity on the need of our strategic business partners, within a reasonable period of time. The detail of machinery and equipment is given later in the presentation.

14 CHIEF EXECUTIVE OFFICER
KOHINOOR STRENGTH PROFESSIONAL MANAGEMENT: CHIEF EXECUTIVE OFFICER MANAGING DIRECTOR HOSIERY GENERAL MANAGER WEAVING DYEING MANGER APPAREL GENERTEK CHIEF FINANCIAL OFFICER GENERAL MANAGER HUMAN RESOURCE INFORMATION TECHNOLOGY INTERNAL AUDITOR Kohinoor has professional staff as well as trained labor which are successfully running the current operations and can also take this to the next level.

15 KOHINOOR WEAVING ORGANOGRAM : GENERAL MANAGER WEAVING HUMAN RESOURCE
INFORMATION TECHNOLOGY FINANCE MARKETING PROCUREMENT QUALITY ASSURANCE ENGINEERING PRODUCTION PRODUCT DEVELOPMENT PRODUCTION PLANNING & CONTROL WARPING SIZING WEAVING INSPECTION FOLDING PACKING FINISHED GOODS

16 KOHINOOR DYEING ORGANOGRAM : MANAGING DIRECTOR DYEING HUMAN RESOURCE
INFORMATION TECHNOLOGY FINANCE GENERAL MANAGER OPERATIONS GENERAL MANAGER PRODUCTION PROCUREMENT QUALITY ASSURANCE BLEACHING DYEING MARKETING PRODUCTION PLANNING & CONTROL FINISHING DYEING QC LAB PRODUCT DEVELOPMENT ENGINEERING

17 KOHINOOR APPAREL ORGANOGRAM: GENERAL MANAGER APPAREL HUMAN RESOURCE
INFORMATION TECHNOLOGY FINANCE MARKETING PROCUREMENT QUALITY ASSURANCE ENGINEERING PRODUCTION PRODUCT DEVELOPMENT PRODUCTION PLANNING & CONTROL SPREADING CUTTING SEWING WASHING CHECKING PACKING FINISHED GOODS

18 KOHINOOR GENERTEK ORGANOGRAM: MANAGING DIRECTOR GENERTEK HUMAN
RESOURCE INFORMATION TECHNOLOGY FINANCE GENERAL MANAGER OPERATIONS PROCUREMENT MECHANICAL ELECTRICAL BOILER

19 KOHINOOR MAN POWER HOSIERY 1 3 5 35 77 1855 1977 WEAVING 7 53 695 793
DIVISION MD GM DGM MANAGER EXECUTIVE SUPERVISOR WORKERS TOTAL HOSIERY 1 3 5 35 77 1855 1977 WEAVING 7 53 695 793 DYEING 2 10 52 56 575 696 APPAREL 16 792 852 GENERTEK 12 49 70 POOL 6 18 29 81 138 8 38 161 262 4047 4526

20 KOHINOOR STRENGTH KOHINOOR HRM PHILOSOPHY
Our people are our most valuable asset. We view Human Resources as a competitive advantage. To ensure business goals are realized through people while meeting their own personal aspirations. To ensure only motivated and professionally qualified people are employed. Kohinoor is an equal opportunity employer with policies to ensure there is no discrimination on the basis of caste, creed, sex, religion etc.

21 KOHINOOR STRENGTH SAFETY, HEALTH & ENVIRONMENT (SHE):
The principles by which we operate: All work related injuries and illnesses are preventable. Compliance with local regulations are a priority. Line management are accountable for continuous improvement in Safety, Health & Environment performance. Energy, water and other resources, both natural and man-made, will be utilized efficiently to minimize waste. EMPLOYEE TRAINING AND DEVELOPMENT: Management supports training and development programs to ensure motivated and professionally competent people are available within the organization. This is an essential responsibility of every manager and is a part of their key result area and objectives. A corporate training department which apart from assessing individual training needs also provides extensive in-house training and consultancy for the development of employees. Each division has its own training facility are continuously train the work force.

22 KOHINOOR STRENGTH CERTIFICATIONS & COMPLIANCES
HOSIERY SA 8000 ISO 14000 (IN PROCESS) WRAP WAL MART TARGET SEARS/KMART FOL TESCO OEKO TEX WEAVING FAIR TRADE ORGANIC WPH SPRING DYEING LIZ CLAIBORNE HAGGER PVH LEVI’S NEXT ITS APPAREL KOHLS CHF JCPENNEY WALMART LI & FUNG Social Responsibility is one of the central values & we believe in Socially responsible trading.

23 KOHINOOR STRENGTH INDUSTRIAL RELATIONS
We comply with all applicable labour laws; Company Profits Act, 1968 (Workers’ Participation) Act regarding participation of workers in company profits. Employee Old Age Benefits Act, 1976 Act relating to old age pension. Employment of Children Act, 1991 Act to prohibit child labour Factories Act, 1934 Law regulating labour in factories. Provincial Employees Social Security Ordinance, 1965 Scheme providing health benefits to employees or their dependents. Industrial Relation Ordinance, 2002 Law relating to trade unions & regulations of relation between employer & worker. West Pakistan Industrial and Commercial Employment Ordinance, 1968 Law relating to industrial and commercial employment Workers’ Compensation Act, 1923 Act provide for the payment by employers to workmen for compensation relating to injury by accident.

24 KOHINOOR STRENGTH COMPENSATION BENEFITS & FACILITIES Over Time:
At double than the normal rate Contributory Provident 10% Workers Participation in Profit Profit Bonus Annual Increment Canteen Subsidized & self service facility Leaves 8 sick, 10 casual & 14 earned leaves annually Colony Free accommodation with canteen facility. Free Transport Facility Social Security Group Health Insurance Group Life Insurance Old Age Pension Free Uniform Efficiency Award Man of the Month Cash award plus commendation certificate

25 KOHINOOR STRENGTH QUALITY MANAGEMENT SYSTEM
Complete tracking of product on production floor through barcode scanning system. Product traceability is available from finished product back to raw material & machine operator. Online stocks positions at each level of production. Defects and fault analysis reports at each stage of production ensuring best quality standards. Performance appraisal of workers.

26 KOHINOOR STRENGTH WELL EQUIPPED LAB AT EACH DIVISION
WEAVING DYEING TESTING IS CARRIED OUT ON ISO, AATCC, ASTM, STANDARDS

27 ERP SOLUTIONS PROVIDED BY ORACLE
KOHINOOR STRENGTH INTEGRATED IT SYSTEMS COMPANY WIDE PRODUCTION MONITORED BY DATA COLLECTION NETWORK SYSTEMS Each machine is connected with central server; Real time information from all machines; Online efficiency, production, rejection and faults; Integrated with Product Traceability systems . ERP SOLUTIONS PROVIDED BY ORACLE With Oracle E-Business Suite, Kohinoor has moved from optimizing pieces of its business to optimizing the entire enterprise. Integrated with product traceability systems and data collection systems.

28 KOHINOOR STRENGTH CUSTOMER SERVICE PORTAL
Online order and shipment status Projected shipments Online inquiry CCTV NETWORK Web enabled cctv network Real time videos of workspace Accessible from anywhere in the world through internet Camera control through internet

29 KOHINOOR MILLS DIVISIONAL PROFILE WEAVING DYEING APPAREL GENERTEK

30 KOHINOOR WEAVING

31 TEXTILE–WEAVING 270 air-jet Looms produce 36 million meters/annum.
Flexibility to produce fabrics up to 143”. Weave greige fabric for Home Textile and Apparel with dobby and jacquard capability. Quick style article changes in < 1 hour. Off loom batching allowing larger rolls.

32 WEAVINGPROCESS FLOW WEAVING WARPING SIZING Yarn Supplies INSPECTION
PACKING WAREHOUSE & DISPATCH

33 3.6 MILLION METERS PER MONTH
WARPING & SIZING MACHINE TYPE Qty BENTRONICE-3800 1 BENNINGER ZELL ZCR-1800 ZB 24 TKD DIA 1016 MM 2 TKD-TKD CT 4/4/4 UB CAPACITY PER MONTH 3.6 MILLION METERS PER MONTH

34 3.3 Million Meters PER MONTH
WEAVING MACHINE TYPE Qty TSUDAKOMA 75” 72 TSUDAKOMA 110” 24 TOYODA EUROTECH 75” 56 TOYODA EUROTECH 83” 28 TOYODA DOBBY 83” 14 PICANOL OMNI PLUS DOBBY 134” 12 PICANOL OMNI PLUS CAM 150” 48 PICANOL OMNI +WITH STAUBLI JACQUARDS 75” 8 PICANOL OMNI +WITH STAUBLI JACQUARDS 134” TOTAL 270 CAPACITY 3.3 Million Meters PER MONTH

35 INSPECTION FOLDING & PACKING
MACHINE TYPE QTY INSPECTION CUM ROLLING 6 INSPECTION FRAMES 134” / 154” 5 INSPECTION FRAMES 110” 3 INSPECTION FRAMES 80” / 90” PELLET MACHINE 120” 1 ROLLING MACHINE 130” FOLD MACHINE 130” FOLD MACHINE 75” BALING PRESS 2500 LBS CAPACITY MILLION PER MONTH INSPECTION 3.75 ROLLING PALLETIZING BALING 2.25 1.15 0.60

36 GREIGE WAREHOUSE Fabric warehouse has the capacity to store in excess of 3 million meters fabric, equivalent to almost one month production.

37 WEAVING LEAD TIME SAMPLING LEAD TIME Days PRODUCTION LEAD TIME Days
Greige Weaving 07 Weaving with dyed yarn 14 PRODUCTION LEAD TIME Days Greige Weaving 30 Weaving with dyed yarn 45

38 PRODUCTS Twills Yarn dyes Poplin / canvases Broken twills Sateen Herring bone Jacquards Bfc Dobbies Ripstop CUSTOMERS A significant portion of our weaving capacity is consumed in house by our dyeing division. We also supply greige fabric to dyeing facilities in Europe, Asia and Australia.

39 KOHINOOR DYEING

40 TEXTILE – DYEING Capacity – 30 million meters/annum.
Started production in June 2002. One of the most modern, automated plant in Pakistan. Specialized in apparel dyeing. Machines controlled & monitored through PLC’s. Automated Recipe storage/recall. Automated chemical dozing.

41 for Mercerizing & Dyeing
DYEING PROCESS FLOW Greige Issued to Singeing/ Desizing Process From Singeing/ Desizing Greige Transferred for Bleaching Greige Supplies From Bleaching Greige Transferred for Mercerizing & Dyeing From Mercerizing & Dyeing Greige Transferred for Finishing From Finishing Greige Transferred to QA inspection After QA Inspection Greige Transferred to Finished Goods Warehouse for Dispatch 41

42 RAW MATERIAL WAREHOUSE
Greige Store with a storage capacity of 3 million meters, equivalent to one month of production. Dyes , Chemicals & Packing material ware house with a capacity to store materials of more than one month production. 42

43 SINGEING, DESIZING MACHINE TYPE Qty CAPACITY
PRE-TREATMENT RANGE (SING AND DESIZE) VP99/H, GERMANY 1 CAPACITY 3,000,000 METERS PER MONTH 43

44 BLEACHING MACHINE TYPE Qty CAPACITY 3,800,000 METERS PER MONTH
TWO STAGE PRE-TREATMENT RANGE (BLEACHING RANGE) BRUGMAN, HOLLAND 1 WASHING RANGE JIANGSU SAGA / CHINA CAPACITY 3,800,000 METERS PER MONTH 44

45 MERCERIZING MACHINE TYPE QTY CAPACITY 3,000,000 METERS PER MONTH
MERCERIZING RANGE BRUGMAN, HOLLAND 1 CAPACITY 3,000,000 METERS PER MONTH 45

46 DYEING MACHINE TYPE Qty CAPACITY 2,400,000 METERS PER MONTH
CONTINUOUS PAD-STEAM DYEING RANGE BWT 104 , HOLLAND 1 CONTINUOUS DYEING RANGE THERMAX / GERMANY PAD STEAM MACHINE TA / GERMANY CAPACITY 2,400,000 METERS PER MONTH 46

47 FINISHING MACHINE TYPE Qty CAPACITY 3,000,000 METERS PER MONTH
STENTER FRAME RANGES MONTEX 5000-TCF ½ E.V.A KOMBI / GERMANY 2 SHRINKING RANGE MODEL MONFORTEX RECKMAN / GERMANY 1 EMERISING MACHINE SF-4C / HOLLAND LAFER MICROSAND SUEDING MACHINE LAFER / ITALY 4 CAPACITY 3,000,000 METERS PER MONTH 47

48 FINISHES Lubricants Silicon/soft finish Soil release Fire retardant
Organic finish/anti microbial Nano/cool comfort Pre-cure/post cure (wrinkle free/crease resistant) Stiff /industrial finish Water repellant/stain defender (teflon, 3m) Micro-sand/heavy sand/aqua sand/peach skin/brushing Anti-static finish All finishes meet the requirements of green dyeing as well as OEKO-TEX standards.

49 CURING MACHINE TYPE Qty CAPACITY 2,200,000 METERS PER MONTH
CURING RANGE MODEL THERMEX-KTB E.V.A KOMBI / GERMANY 1 CAPACITY 2,200,000 METERS PER MONTH 49

50 FINISHED FABRIC WAREHOUSE
Storage capacity of 1.5 million meters equivalent to 15 days of production in warehouse. 50

51 DYEING LEAD TIME SAMPLING LEAD TIME Days PRODUCTION LEAD TIME Days
We can develop the Lab dips based on the Spectrometer readings 3-4 Salesman sampling. 14 PRODUCTION LEAD TIME Days Dyeing from Greige available in stock 14 Dyeing from Greige to be woven 45 Replenishment of program based orders The above stated times depend on in time order from buyer. 3rd party Inspection add days / Fabric Testing (As required)

52 GEOGRAPHIC LOCATION Strategically located for Sourcing of Apparel fabrics into World’s main Textiles garmenting hubs.

53 SAILING TIME TO TEXTILE GARMENTING HUBS
INDIA DAYS 03-04 TUTICORIN 12-14 CHENNAI SRILANKA COLOMBO BANGLADESH 10-16 MONGLA U.A.E 02-03 DUBAI PAKISTAN KML APPAREL UNIT

54 PRODUCTS Reactive, Disperse, VAT, Sulpher and Pigment dyed fabrics for bottom wear in; 100% Cotton Poly cotton blends Stretch fabrics CUSTOMERS Kohinoor Dyeing has a diversified customer base in USA, Europe, Asia and Australia. We work with brands and labels such as: LEVI’S, Banana Republic, GAP, Collins, Vf, Liz Claiborne, Next, Mango, Zara, and retailers like: Wal-Mart, Target, C&A, BHS, Tema Carrefour directly or through their nominated cutters.

55 KOHINOOR APPAREL

56 TEXTILE – APPAREL Production capacity of 300,000 pieces per month.
Production management system from ETON. Auto spreading from GERBER.

57 APPAREL PROCESS FLOW Fabric Testing & Inspection Marker Making
Fabric Supplies Cutting Sewing Washing Buttons/Rivets Attachment Trimming Pressing Checking & Packing 57

58 RAW MATERIAL WAREHOUSE
Fabric Storage Capacity 500,000 meters, sufficient for 35 days production. 58

59 SPREADING AND CUTTING MACHINE TYPE Qty CAPACITY SPREADING
SPREADER GERBER SY251 - SWEDEN 1 CUTTING MACHINE EASTMAN 629X 15 CAPACITY SPREADING 600,000 PIECES PER MONTH CUTTING 300,000 PIECES PER MONTH 59

60 SEWING MACHINE TYPE Qty CAPACITY 300,000 PIECES PER MONTH TOTAL 370
JUKI SINGLE NEEDLE DDL WB/SV500/CP150 219 BROTHER FEED OF ARM 20 JUKI DOUBLE NEEDLE LH-3168SF FIX BAR 15 JUKI 5 THREAD OVER LOCK BROTHER BARTAK MACHINE BROTHER EYE LET MACHINE 04 SINGLE NEEDLE LOCK COMPUTERIZED JOKI-8500 10 BLIND STITCH BS-101H/TMC-10 KANSAI SPECIAL DFB-1404PMD ¼” KANSAI SPECIAL DFB-1412PTV ¼” VIVI-MACK BACK POKET SETTER 06 REECE AUTO VELT TOTAL 370 CAPACITY 300,000 PIECES PER MONTH 60

61 WASHING MACHINE TYPE Qty CAPACITY 300,000 PIECES PER MONTH
CUBO TEX PMT ITALY 2 POLY CRAFT PAKISTAN 12 CAPACITY 300,000 PIECES PER MONTH WASHING TYPES STONE WASH BLEACH WASH ENZYME WASH ENZYME SILICON WASH GARMENT WASH GARMENT DYE ACID WASH DISTRESS & SAND BLASTING 61

62 PRESSING, INSPECTION & PACKING
MACHINE TYPE Qty STEAM PRESS 12 MANUAL STEAM PRESS 25 CAPACITY 300,000 PIECES PER MONTH 62

63 APPAREL WAREHOUSE Finished warehouse has the capacity to store 300,000 pieces, equivalent to one month production.

64 VERTICAL INTEGRATION Advantage of vertical integration with in-house weaving & dyeing WEAVING In house facility for weaving twills, drills, sateen, dobby and jacquard fabrics. Capability to weave cotton and blended fabrics for trousers, shirting and outer wear. DYEING Modern dyeing and finishing plant. Expertise in creating, special processing and finishing of apparel fabrics for world class brands like Levi’s, GAP, next, Vf & ZARA. APPAREL Exceptionally short turn around time due to in house weaving and dyeing capability with the benefit of quality under one roof. To facilitate customers in terms of lead time and prompt service from yarn to fashion.

65 APPAREL LEAD TIME Kohinoor has certain lead time advantages of vertical integration with in-house weaving, dyeing and Apparel manufacturing explained below. SAMPLING LEAD TIME KOHINOOR Fabric Weaving 07 Dyeing Process Apparel Development 05 Total Time (Days) 19 PRODUCTION LEAD TIME 21 Transportation- Greige fabric to Dye House 14 Transportation- Dyed fabric to apparel manufacturing Apparel manufacturing 25 60

66 PRODUCTS CUSTOMERS MEN’S WEAR YOUNG MENS LADIES WEAR WORK WEAR
Chino’s, Basic 5 pockets, regular, relaxed. Special finishes such as: Pre cure, Teflon, Dual action, YOUNG MENS Shorts, Cargos, Multi Pockets. Special Finishes such as: Scrapping, Grinding, knotting and Heavy enzyme affects. LADIES WEAR Pants, Skirts, Caprice. WORK WEAR Trousers, Shorts, Overalls, Coveralls. Special finishes such as: Resin, Fire retardant, Water repellent, Stain resistant, Wickable soil release. CUSTOMERS Kohinoor Apparel is geared up to service re-known brands and private label for retailers in USA, Europe, and Asia. Kohinoor is already a nominated fabric supplier for brands like LEVI’S, GAP, VF, Next, Collins and is now offering complete garments to them.

67 KOHINOOR GENERTEK

68 KOHINOOR GENERTEK OWN POWER GENERATION:
Kohinoor has its own power generation which gives the unit access to dependable and un interrupted power supply. Kohinoor currently have installed power generation capacity of 31 mega watts. Gas Fired turbine and engines generate 13 MW electricity and 18 tons of steam per hour. Furnace oil/Gas fired engines provides a backup of 18 MW power during no gas period. Uninterrupted power supply to manufacturing units.

69 GAS TURBINE MACHINE TYPE Qty CAPACITY ELECTRICITY 7.5 MWH
TURBO MACH GAS TURBINE 1 FUEL TYPE GAS FUEL COST $ CENTS 1.95/KWH CAPACITY ELECTRICITY 7.5 MWH STEAM 14 TON/HR 69

70 GAS ENGINES MACHINE TYPE Qty CAPACITY ELECTRICITY 5.85 MWH
CATERPILLAR GAS ENGINES 3 FUEL TYPE GAS FUEL COST $ CENTS 3.34/KWH CAPACITY ELECTRICITY 5.85 MWH STEAM 4.2 TON/HR 70

71 DUAL FUEL ENGINES MACHINE TYPE Qty CAPACITY ELECTRICITY 17.88MWH
NIIGATA ENGINES 3 FUEL TYPE GAS/ HOFF FUEL COST $ CENTS 11.38/KWH CAPACITY ELECTRICITY 17.88MWH STEAM 5.28 TON/HR 71

72 ELECTRICITY CAPACITY EQUIPMENT RAW MATERIAL CAPACITY MEGA WATTS
GAS TURBINE GAS 7.50 CAT _1 GAS 1.95 CAT _2 CAT _3 TOTAL 5.85 NIIGATA _1 HFO/GAS 5.96 NIIGATA _2 NIIGATA _3 TOTAL 17.88 TOTAL CAPACITY 31.23

73 FUEL FIRED BOILERS MACHINE TYPE Qty CAPACITY STEAM 43 TON/HR
FUEL TYPE GAS/ HFO CAPACITY STEAM 43 TON/HR 73

74 CO-GENERATION Genertek plant is classified as co-generation plant and we are generating both electricity & steam from it. Co-generation plants are 80% efficient as compared to simple captive plants which are about 35% efficient as far as gas consumption is concerned. We are using this steam in our Hosiery, Weaving, Processing & Apparel divisions. EQUIPMENT QTY CAPACITY TON/HR WASTE HEAT RECOVERY BOILER – GAS TURBINE 1 14.0 WASTE HEAT RECOVERY BOILER – CAT ENGINES 2 4.2 WASTE HEAT RECOVERY BOILER – NIIGATA ENGINES 3 5.3 TOTAL 6 23.5

75 RAW MATERIAL STORAGE Genertek have 2 Main HFO Storage tanks which have the capacity to store HFO about 2000 Tons each which is equivalent to 75 days of electricity generation if 100% generation made from HFO. We have sufficient gas load to add more power & steam generation capacity for future expansions. Genertek have 1 Main HSD Storage tank which have the capacity to store HSD about 275,000 Liters. 75

76 Thank you


Download ppt "Kohinoor Mills."

Similar presentations


Ads by Google