2. SAFETY: Central to Everything We Do
Furmanite has a full-time safety director and a comprehensive safety program
Every technician must be certified in safety training
Recently reached milestone of 6 million man-hours without a lost time accident
Experience Modification Rating (EMR) is currently at 0.45 and continues to trend downwards over previous years

3. FURMANITE’S HISTORY & EXPERTISE
Since 1929, Furmanite has maintained its leadership role in the research and development of on-site repair and maintenance
2006, Furmanite purchases the General Services Group (GSG) of Flowserve
Furmanite is the single most authoritative source for all of your global industrial services needs
Clay Furman was founder with idea for a repair kit for the ship industry, started in Baltimore.
Original kit was targeted to fix leak under pressure.
In the 1930’s the kits were marketed in the UK
In the 1960’s the kits re-introduced in the US.
Furmanite was the 1st Leak Sealing Company in the US.
For 75 years Furmanite has been considered the worldwide innovator and leader in not only development of engineered solutions, but also comprehensive on-site and on-line maintenance.

4. DOMESTIC SERVICE CENTERS
Speaking Points:
Furmanite is a proven partner in global services - mention we have customers in eight continents.
This map (slide) documents where we are in North America.
Mention that Furmanite technicians travel to the customer
For a complete listing of regional and global
Furmanite locations, visit us online at

5. GLOBAL COVERAGE 6 Continents 70+ Locations 1,400+ Technicians
Canada
Sweden
Norway
Finland
Denmark
Germany
England
Netherlands
Azerbaijan
Belgium
France
Japan
Portugal
China
USA
Hong Kong
Thailand
UAE
India
Bahrain
Malaysia
Singapore
6 Continents
70+ Locations
1,400+ Technicians
Indonesia
New Zealand
South America
Australia
S. Africa
For a complete listing of regional and global
Furmanite locations, visit us online at

6. ADVANCED SOLUTIONS THAT WORK TOGETHER
Engineering Support Services
On-Line Leak Sealing
On-Site Machining
Pipe Isolation and Weld Test
Bolt Torquing & Tensioning
Hot-Tapping and Line Stopping
Valve Repair – Shop or On-site
Trevitest™ On-line Valve Testing
Specialty Concrete Repair
Field Polymers and Coatings
Tank Roof Repair
Heat Treatment Services

7. LEAK SEALING APPLICATIONS
Holes in pipes or valves
Cracked welds
Packing glands
Flange leaks
Valve bonnets
Threaded fittings
Exchanger leaks
Pressure seal valves
Turbine horizontal joints

8. LEAK SEALING CLAMP PROCESS

9. CLAMP ARRANGEMENTS
Piping Configurations (some examples):

10. CLAMP ARRANGEMENTS
Piping Configurations (some examples):

11. CLAMP ARRANGEMENTS
Piping Configurations (some examples):

12. CLAMP ARRANGEMENTS
Piping Configurations (some examples):

13. STRUCTURAL CLAMPS & RESTRAINTS
“Non-Structural” and “Structural” Enclosure Clamps
“Non-Structural” Enclosure Clamp – for Fluid Containment Only
“Structural” Enclosure Clamp – for Fluid Containment AND Restraint of Axial Loads in Pipe

14. SPECIALIZED DESIGN APPLICATIONS
Full FEA Capabilities
Finite Element Analysis can be used for certain clamps:
Where strict code compliance is required
Or where joint separation is an issue

15. ON-SITE MACHINING The Furmanite Advantage
Cost effective, quality solutions for routine and complex applications
Global reputation and experience base
Enhanced by our ownership of machine manufacturer Silk™

16. ON-SITE MACHINING SERVICES
Flange facing
Drilling / tapping
Line boring
Milling
Pipe cutting and beveling
Specialty grinding and polishing
Shaft turning
Stud drilling
Other specialized applications
Drilling, Trepanning, Fine Boring and Reaming, for example

17. ON-SITE MACHINING APPLICATIONS
Flanges
Heat exchangers
Cover joints
Boiler manways
Industrial pipelines
Vessel joints
Hub profiles
Boiler Feed Water Pumps
Front and back of heat exchangers
Oval manways
Oval handholes
Sealing surfaces of pressure vessels and boilers
Turbine horizontal joints

18. SELF LEVELING MACHINE (SLM)
Acquired February 2011
SLM specializes in machining very large circular and irregular shaped surfaces on structural components
There is virtually no size limit because our milling cutters are controlled by a scanning laser plane and are independent of any deflections which might occur in the portable machine frame
This allows large structures to be machined in a single set up with tolerances similar to those achieved on major workshop machines
Our equipment is readily portable and we cover the world for large size, on site machining
Speaking Points:
Silk machines are either pneumatically or hydraulically powered, and are robust, modular - for ease of assembly and manhandling, simple to operate and designed to exceed the latest design and safety standards.

19. BOLTING SERVICES
Furmanite provides complete Bolt Torquing and Tensioning services, from design to final tightening and measurement
Low Profile Tools to 6-1/8” Nut Size and 48,000 foot pounds
Square Drive Tools to 6-1/8” Nut Size and 54,000 foot pounds
Services include:
Hydraulic Bolt Torquing
Hydraulic Bolt Tensioning
Stud Removal
Bolt Stress & Elongation Measurements
Joint Alignment
Nut Splitting

20. BOLTING SERVICES PSIM – Pressurized System Integrity Management System
Software system designed to manage critical bolted flanges
Internet based allowing client access as the works are performed
Tagging of flanges allows tracking of individual joints during construction and subsequent outage
Can handle in excess of 100,000 flanges
Stores data for historical information retrieval, planning and trouble-shooting

21. THE TREVITEST SOLUTION
Trevitest™ Diagnostic Recorder Features
Developed and patented worldwide by Furmanite to test safety and relief valves in place and online
Accurately tests valves 1” and larger on-line and under normal operating pressure and temperature
No operational interruptions
Valve can be tested remotely for safety purposes
State of the art technology measures force, pressure, lift or displacement and sound via acoustic detection
PC based system with data and document storage capability, using proprietary software
Permanent graphical record for customer
Speaking Points:
Emphasize that Furmanite engineered the Trevitest Diagnostic which is now seen as the industry benchmark in line testing of safety/safety relief valves while under pressure.
Trevitest is unique from other diagnostic recorders due to its capability to measure several types of phenomena when a user is testing most steam, vapor and liquid safety and safety relief valves.
The Trevitest has the ability to measure a valve’s spindle deflection (lift potentiometer) or valve discharge (acoustic detection), as well as inlet pressure (pressure transducer). This is in addition to measuring the spring relaxation force (load cell) that has been available with previous versions.
Specifics to mention:
Accurately tests valves 1” and larger on-line and under normal operating pressure and temperature
No operational interruptions
Valve can be tested remotely for safety purposes
PC based system with data and document storage capability, using proprietary software
Permanent graphical record for customer

22. Nuclear Units Utilizing Trevitest
Braidwood 1,2
Byron 1,2
Callaway
Crystal River 3
DC Cook 1,2
Diablo Canyon 1,2
Farley 1,2
Fort Calhoun
North Anna 1,2
Oconee 1,2
Palo Verde 1,2,3,
Prairie Island 1,2
Robinson 2
Saint Lucie
Sea Brook
South Texas 1,2
Surry 1,2
TMI
Vogtle 1,2
Watts Bar
Wolf Creek

23. VALVE REPAIR & OEM PRODUCT SALES
Furmanite - the largest, single-owned and operated valve repair organization in North America, with over 20 repair shops nationwide
Onsite and In-House valve repair and testing
Repairs include routine maintenance, outage and emergency response
In-service valve testing
New valves and parts available at all locations; select locations are licensed assemblers for TycoTM, CrosbyTM, Anderson GreenwoodTM, KunkleTM, SpenceTM, AshcroftTM, FarrisTM, SuperiorTM and GlobalTM products
Manufacturer of Wilson-Snyder coker switch valves and process control valves
Use of “ValveOne” as a Repair Historian
Speaking Points:
Furmanite’s valve repair services expand the gamut from routine repairs during outages to unscheduled repairs. Furmanite also repairs valves that cannot or are difficult to remove from the systems. Also, we repair scheduled or regulated by jurisdiction or code requirements.

24. VALVE REPAIR SOLUTION
Furmanite provides routine and emergency services for all valve repair needs
Repair capabilities for of a large variety of valves, including:
Gate, Globe, Check & Plug
Safety & Safety Relief
Check, Butterfly & Pressure Seal
Control Valves
AOV and MOV Actuators
Factory-Trained Technicians
Procedure based repair activities
Perform in-service set pressure calibrations
Seat leak and assembled hydrotesting per applicable ANSI standards
Complete documentation of repairs through ValveOne

25. VALVE REPAIR: MOBILE TRAILERS
Cleaning & Sandblasting Equipment
Machining Lathes & Tools
Grinding Equipment
Drill Presses
Air & Water Test Stands
Lapping Equipment
Work Benches
Speaking Points:

26. THE FURMANITED VALVE TAG REPAIR PROGRAM
The Furmanite Guarantees:
That the service was performed safely by professionally trained and certified technicians
Our guarantee of the quality of repair in restoring the valve to “like new condition”
Our guarantee that all replacement parts used in the repairs are approved and accepted by the NBIC Repair Program
Our guarantee that all repairs have been documented and records maintained.
Our guarantee that all repairs have been performed in accordance with applicable ASME Codes and the NBIC Repair Program
Our Warranty to you covers any defect that may occur due to workmanship or defective parts that may have been installed during the repair
The Furmanite Guarantees:
That the service was performed safely by professionally trained and certified technicians.
Furmanite’s training program is second to none in the industry. Every valve repaired, is performed by or under direct supervision of one of the industries best, and under the safest of conditions.
Our guarantee of the quality of repair in restoring the valve to “like new condition”.
Furmanite’s VR Quality Control Program is one of the best in the industry. The Quality program is audited annually by Furmanite’s Corporate Quality Auditors, at intervals which exceed the requirements of the NBIC Repair Program.
Our guarantee that all replacement parts used in the repairs are approved and accepted by the NBIC Repair Program.
This is a compliance feature of the NBIC Repair Program, to ensure that the valve, after repairs, will perform as designed.

27. HOT TAPPING AND LINE STOPPING SERVICES
Line Freezing
OEM Fittings / Repair Clamps
Weld-on and bolt-on designs
Manufacturer (OEM) of World Class Equipment
IPSCO brands
Engineering Solutions
Welding Procedures for all applications
All fittings, equipment & accessories are 100% interchangeable with alternative vendor options

28. HOT TAPPING CAPABILITIES
Diameters:
½” Through 72”
Pressures:
Up to 2800 PSI
Temperatures:
To +/- 750 Degrees Fahrenheit

29. LINE STOPPING CAPABILITIES
Diameters:
½” Through 84”
Pressures:
To 1480 PSI
Temperatures:
To +/- 750 Degrees Fahrenheit

30. TYPICAL HOT TAP OPERATION

77. Once the cutter is through by calculated measurement, machine is stopped and cutter advanced to confirm tap completed

81. Coupon retained
by ‘U’ Wire

102. Coupon retained
by ‘U’ Wire

103. Coupon and cutter
are withdrawn

104. Coupon and cutter
are withdrawn

105. Coupon and cutter
are withdrawn

106. Coupon and cutter
are withdrawn

107. Coupon and cutter
are withdrawn

108. Coupon and cutter
are withdrawn

109. Coupon and cutter
are withdrawn

110. Coupon and cutter
are withdrawn

111. Coupon and cutter
are withdrawn

112. Coupon and cutter
are withdrawn

113. Coupon and cutter
are withdrawn

114. Coupon and cutter
are withdrawn

115. Coupon and cutter
are withdrawn

116. Coupon and cutter
are withdrawn

117. Coupon and cutter
are withdrawn

118. Coupon and cutter
are withdrawn

119. Coupon and cutter
are withdrawn

120. Coupon and cutter
are withdrawn

158. Vent off
Product

159. Vent off
Product

160. Vent off
Product

161. Vent off
Product

162. Vent off
Product

163. Product
cleared

165. Fabricate Bypass
Install Bypass Tees
Install Vent Points
Install Plugging Tees

166. Drill and Tap all
connections
Install Temporary
Sandwich type valves

167. Downstream plugging
housing ready for installation
Install bypass and commission pipework
FLOW
Upstream plugging
housing ready for installation

230. Downstream head goes in
FLOW
Downstream head goes in
first to reduce flow

231. second to isolate section
Upstream head goes in
second to isolate section
of pipeline

232. Mid-section de-pressurized
through vents

233. Mid section can now be cut
out and modified/repaired

234. After modification/repair, the
mid section is connected to
the plugging housing

235. Mid section can now be
re-pressurized through the
vents and the plugging housing

236. Mid section can now be
re-pressurized through the
vents and the plugging housing

237. FLOW
Upstream head is
removed first

238. FLOW
Followed by Downstream
plugging head

239. Bypass can now be
de-commissioned
FLOW

240. All fittings blanked off -
Job Complete

241. TYPES OF LINE STOPS Pivoting Head Folding Head Sure-Stop
High Pressure Line Stop from 3” to 48”
Folding Head
Low/Medium Pressure Line Stop from 12” to 84”
Sure-Stop
Positive Seal Line Stop from 2” to 42”
HTP (High Temperature/Pressure)
High Temperature & Pressure Line Stop from 3” to 14”
Line Freeze Plugging
Up to 48”
FloStop
Water Main Line Stops from 4” to 16”
EZ Valve Insertion Assembly
From 4” to 12”

242. TYPES OF OPERATING SYSTEMS
Water
Wastewater
Air
Chemicals
Boiler water/steam
Natural gas
Oil/fuels
Performed on virtually all types of pipes and vessels

243. FAI MANUFACTURED FITTINGS
Full Encirclement
Weld-on
Bolt-on (Mechanical)
Shaped Nozzle
Three-Way Tees
Perma Stops
Special Types
Spherical
Bottom out
Typical Delivery Times
Routine: 10 to 14 Days
ASAP: 7 to 10 Days

244. HEAT TREATMENT CAPABILITIES
Welding Preheat
Localized Electric PWHT
Combustion Gas PWHT
Fixed-Hearth Furnaces
Temporary Furnaces
Hydrogen Bake-Outs
Line Thawing
Coating Cures
Heat Shrink/Expansions
Space Heating
Process Start-Up
Refractory Dry-Outs
Equipment Sales
Equipment Rentals
Equipment Calibration
Turbine Warming Systems

245. EXPERIENCE 100+ Man-Years of Heat Treating Management Experience
10-Year Average Technician Experience Level
“Best of the Best”
Applications Include:
Maintenance
Outages
Turnarounds
Capital Projects
Call-Outs
24 Hour Service, 365 Days per Year

246. CONCRETE RESTORATION / FIELD POLYMERS & COMPOSITE SERVICES
Structural Repair and Expansion Joints
Water Control (Leak Stoppage)
Surface Repair (coatings and linings)
Epoxy Injection
Pump and Motor Base Repair
Soil Stabilization
Pipe Penetration
Tank Roof Repair
Secondary containment
Restoration projects
Speaking points:
There is a tremendous amount of concrete that is now aging; Furmanite can provide solutions for many different needs

247. STRUCTURAL REPAIR Applications Epoxy pressure injection method
Heavy machinery base repairs
Pump and motor base repair
Structural support base repair
Epoxy pressure injection method
Holes drilled into concrete at strategic locations
Two part epoxy resin is injected
24 to 72 hours for final cure

248. SURFACE REPAIRS
Polymer cementitious products and chemical resistant coatings repair surface damage as a result of:
Corrosion
Chemical Attack
Freeze/Thaw
Wear & Abrasion
Physical damage

249. WATER CONTROL Urethane Injection Process
Solution for problems such as:
Freeze / thaw damage
Corrosion of reinforcing steel
Erosion of the structure
Mineral deposits
Loss of dry environment
Repair sealant capabilities:
Thin enough to penetrate “hairline” cracks
Work in flowing water
Bond to wet surfaces
Remain flexible and inert after quick curing

250. COMPOSITE REPAIRS Permanent pipe repair
Stronger than the existing material
Pipe rehabilitation
Small-bore pipe repairs
Nozzle repair
Tank repairs
Structural repairs
Applied on site
No Workshop
Simple Preparation

251. COMPOSITE REPAIRS Benefits of FurmaWrap / Carbon Composites
Simple to Apply
No Hot-Working
Conformable
Non-Hazardous
Back-fill in 2 hours
Smart Pig Detectable Features Available
Cost-Effective Alternative
Pressure to 3031 PSI
Temperatures from -13oF to 410oF
Sizes from 3/8” to 132”
DOT Compliant
Meets ASME PCC-2 Code & ISO Standards

252. COMPOSITE REPAIRS Leak Management Solution
Resin-impregnated fiberglass tape adheres to PVC, fiberglass, concrete and all forms of metal pipes
Immediately repairs leaks and reinforces pipes
Protects against corrosion, abrasion and impact
Recommended for pressures up to 300 psi
Resistant to a wide range of dangerous chemicals
Used for underwater repairs

253. COMPOSITE REPAIRS Leak Management Solution
Durable and cost-effective solution for permanent reinforcement and repairs
Resin-impregnated fiberglass composite wrap
Stronger than steel, high tensile-and high flexural- strength product
Increases axial load strength and load bearing capabilities in steel (pipe) and concrete
Remediates pipes, elbows, tees and concrete structures
Inhibits corrosion and restores pipeline integrity
Resistant to a wide range of dangerous chemicals
Works in wet or dry conditions, including underwater repairs
Classified according to ANSI/NSF 61 standards for drinking water safety

254. CARBON FIBER WRAPS Structural repair
provided by
carbon fiber
Flexible materials conform to difficult shapes
Repairs are close fitting & can be applied in confined spaces
Materials formed to shape on site with no pre-fabrication
Epoxy bond to steel provides leak sealing capability, chemical & environmental resistance
Lightweight repair kits are easy to transport & handle
Repairs can be engineered to exceed the design life of the system
No hot work required
No interruption to plant operation

255. Industry-leading field safety performance
Backing of a publicly traded company with a global presence and knowledge base
80+ years of proven experience in solving unique problems and managing large projects
Quick response with over 70 locations on 6 continents
Diverse and flexible solutions for proactive repair, maintenance and turnaround support
Experienced and field-proven cross-trained technicians
OEM equipment and patented technology
Spending the necessary capital to support your requirements with our state-of-the-art equipment and tools
Furmanite has a Professional Safety Manager on staff reporting to upper management.
Over 75 year of experience compared to less than 30 for our competitors.
Compounds and enclosure designs are completed by professional engineers….LaPorte has 3 PE on staff.
Procedures are worldwide and documented for customer review
Technicians are trained in all service lines for use as field representatives, however, the technicians are certified in specific disciplines….eliminating the technicians that have less training in several disciplines.

256. Or, for more immediate answers to your questions…
TO LEARN MORE:
Visit Furmanite online at
Or, for more immediate answers to your questions…
Contact Tony Raleigh