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The Streamliner Artificial Heart

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Presentation on theme: "The Streamliner Artificial Heart"— Presentation transcript:

1 The Streamliner Artificial Heart
Brad Paden University of California, Santa Barbara & LaunchPoint Technologies LLC XIV Brazilian Automatic Control Conference

2 XIV Brazilian Automatic Control Conference
Outline LVAD’s for artificial heart assist Background Next generation devices Design & Prototypes Actuators Sensor Control Commercialization XIV Brazilian Automatic Control Conference

3 Need for Mechanical Circulatory Assist
15,000,000 heart disease deaths/yr. 5-10% could be saved with circulatory assist Several options: Transplant (limited supply) Ventricular assist device Total artificial heart (not needed in general) XIV Brazilian Automatic Control Conference

4 Heart Transplants in the US
2500/yr 2000/yr 1500/yr 1000/yr 500/yr XIV Brazilian Automatic Control Conference

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Left Ventricular Assist Devices (LVAD) are the Leading Alternative to Transplants XIV Brazilian Automatic Control Conference

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7 Lumped-element model of the cardiovascular system
XIV Brazilian Automatic Control Conference

8 1st Generation LVADs are in use and are pulsatile
XIV Brazilian Automatic Control Conference

9 1st Generation Devices Increase 2-year survival from 8% to 23% in end-stage heart failure patients* Issues remain: Thrombus (clot) formation, Mechanical reliability. Energy efficiency. *Rose et al, “Long-term use of a left ventricular assist device for end-stage heart failure,” The New England Journal of Medicine, Vol 345(20), 2001 XIV Brazilian Automatic Control Conference

10 1st Generation (pulsatile)
2nd Generation (rotary) 3rd Generation (maglev) XIV Brazilian Automatic Control Conference

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12 Background on 3rd Generation LVADs
Extracorporeal Prototypes (Olsen and Bramm, 1981; Allaire, Maslen, and Olsen, 1995; Chen et al, 1998) Implantable devices in animal trials (StreamLiner 1998, TCI/Sulzer 1999, Berlin Heart ?) Human Trials (Berlin Heart AG, June 16th 2002)

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Utah/UVA Mag-Lev LVAD XIV Brazilian Automatic Control Conference

14 Cleveland Clinic/Mohawk LVAD
XIV Brazilian Automatic Control Conference

15 LVAD Design Objectives
Avoid mechanical shearing of the blood 6 Liters/min and 100 mmHg High reliability and efficiency … hence magnetic bearings low power ~10 g loading XIV Brazilian Automatic Control Conference

16 Shear-Induced Hemolysis: a design constraint
L.B. Leverett et al, “Red Blood Cell Damage by Shear Stress,” Biophysical Journal, Vol. 12, pp , 1972. XIV Brazilian Automatic Control Conference

17 1st Streamliner Concept (HemoGlide 1)
XIV Brazilian Automatic Control Conference

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Conical Bearing Prototype a wonderful 8x8, 10-state nonlinear multivariable control problem. Stabilized using static linear decouplers and and 5 SISO lead-lag controllers. XIV Brazilian Automatic Control Conference

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This is too complicated! Can we just use permanent magnets? Earnshaw’s Theorem (1842) In a divergence-free electric field there are no stable equilibria for charged particles. Similarly for ideal permanent magnets in a static magnetic field. XIV Brazilian Automatic Control Conference

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more formally… XIV Brazilian Automatic Control Conference

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Design Corollary: We can’t use all permanent magnet levitation... XIV Brazilian Automatic Control Conference

22 HG3 concept But we can eliminate all but one active axis...
XIV Brazilian Automatic Control Conference

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Final Design JA Holmes XIV Brazilian Automatic Control Conference

24 Section View and Final Device
XIV Brazilian Automatic Control Conference

25 Jarvik-7, Novacor LVAD, HG3b
XIV Brazilian Automatic Control Conference

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HG3b Animal Trial (July ‘98) first fully maglev pump sufficiently compact and energy efficient for implantation XIV Brazilian Automatic Control Conference

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34 Day Animal Trial (August 24, 1999) XIV Brazilian Automatic Control Conference

28 Design Approach: Computer Modeling and Optimization
XIV Brazilian Automatic Control Conference

29 Design Procedure XIV Brazilian Automatic Control Conference
TOPOLOGY SELECTION LUMPED PARAMETER MODELS FINITE ELEMENT MODEL OPTIMIZATION RAPID PROTOTYPE OPTIMIZATION IMPLANTABLE PROTOTYPE XIV Brazilian Automatic Control Conference

30 Topology Selection (via design grammar)
(FH,AO) Sp - PRB-DCBM-ATB-PRB-Sp || || sb ib sb XIV Brazilian Automatic Control Conference

31 Lumped-Element Modeling and Finite-Element Analysis
Motor & Thrust Actuator Lumped reluctance analysis w/FEA-derived Correction Factors Some FEA optimization PM Bearings closed form solution of maxwell’s equations FEAanalysis Rotor rigid body model linear fluid damping Controller, Actuator, Sensor finite-dimensional models Pump Meanline Analysis Empirical Formulae Computational fluid dynamics (CFD) XIV Brazilian Automatic Control Conference

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PM Bearing Design XIV Brazilian Automatic Control Conference

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PM Bearing Model XIV Brazilian Automatic Control Conference

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Motor Design STATOR ROTOR XIV Brazilian Automatic Control Conference

38 Motor Parameterization
Ls =14.66 W1 = 3.73 XIV Brazilian Automatic Control Conference

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Motor Optimization 4 6 2 1 h = 90% V = 20.3 N = RPM V = 12.4 P = 8W V = 18.2 5 7 3 N = 5000 RPM h = 85% P = 4W V = 16.1 N = RPM V = 11.0 h = 95% V = 40.2 P = 16W V = 20.8 XIV Brazilian Automatic Control Conference

40 Motor redesign and re-optimization to reduce radial instability
XIV Brazilian Automatic Control Conference

41 Pump Design (CFD) (James Antaki & Greg Burgreen)
XIV Brazilian Automatic Control Conference

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Final impeller design 5 impeller blade refinements 4 internal flow path refinements 6 aft stator blade refinements 18 month development effort XIV Brazilian Automatic Control Conference

43 Flow visualization of early design
XIV Brazilian Automatic Control Conference

44 Hydrodynamic performance
Efficiency 0.16 0.15 0.14 0.13 0.12 0.11 0.10 0.09 0.08 0.07 0.06 0.05 0.04 0.03 0.02 0.01 PRESSURE mm-Hg 8000 RPM FLOW RATE (LPM) XIV Brazilian Automatic Control Conference

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Control system design Linear actuator with optimized force/watt1/2 Virtual Zero Power (VZP) axial control (1.5W coil power while pumping) Ultra low-noise eddy-current sensors Sensorless Motor Control XIV Brazilian Automatic Control Conference

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Sensor System 1 MHz Osc. (-90 deg) -1 Current Driver s-a s+b -90º 90º Voltage Sense Amp LPF V(x) + offset adjust mixer x L(x) 1/(2(L(x0)C) ½) = 1MHz C XIV Brazilian Automatic Control Conference

47 PID Controller Structure
(for reference only) impeller axial disturbance force heat Eddy-Current Sensor Ka (Ms2 -Kb )-1 Ks force displacement Linear Motor ~2 N/ root watt Rotor Mass & Bearing Negative Stiffness Pos. Reference = 0 noise ~1Å / root Hz - Kp+Kd s coil current PID Controller Ki/s XIV Brazilian Automatic Control Conference

48 Virtual Zero Power (VZP) Controller Structure*
impeller axial disturbance force less heat Ka (Ms2 -Kb )-1 Ks force displacement Eddy-Current Sensor Linear Motor ~2 N/ root watt Rotor Mass & Bearing Negative Stiffness noise ~1Å / root Hz current reference = 0 Kp+Kd s coil current - s(Kp+Kd s) Ki/s Ki Kp +(1-Kd Ki)s Anti-windup included VZP Controller XIV Brazilian Automatic Control Conference *J. Lyman, “Virtually zero powered magnetic suspension,” US Pat. 3,860,300, 1975.

49 Axial Disturbance Force
4 Newtons XIV Brazilian Automatic Control Conference

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19 August 1999 Streamliner HG3C sn001 pre-implant What is next? XIV Brazilian Automatic Control Conference

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Commercialization Teamed with MedQuest Products Inc, Salt Lake City, Utah. commercially competitive engineering, clinical, and business team. a large maglev patent portfolio and has acquired the Streamliner patents Moved to a centrifugal pump design to maximize efficiency XIV Brazilian Automatic Control Conference

52 Optimized Clinical HeartQuest™ VAD
Height : 34.7 mm Diameter: 76.4 mm Weight: 550 grams

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Conclusions Control engineers have much to offer System optimization is at the center of the design process The language of mathematics, objectives and constraints is essential Clever control design makes low-power maglev possible (Lyman Patent 1975) Physiologic control is next... Responsive to condition of heart and body XIV Brazilian Automatic Control Conference

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Streamliner Team Mechatronics Brad Paden, Control engineering Chung-Ming Li, Analog Design Tom Dragnes, Electrical Dave Paden, Mechanical Randy Crowsen, Mechanical Lina Arbelia, bio-coatings Nelson Groom, mag-lev Fluids/Biological James Antaki, Streamliner Director Greg Burgreen, CFD Jon Wu, exp. fluids Marina Kameneva, blood damage Phil Litwak, veterinary surgery Bartley Griffith, surgery Funding McGowan Foundation XIV Brazilian Automatic Control Conference

55 MedQuest Products Team
Business Pratap Khanwilkar, CEO Tim Walker, Marketing Mechatronics Brad Paden, & Garrick McNey,control engineering Jed Ludlow, dynamics Chung-Ming Li, electronics Dirk Cooley, electronics Dave Paden, Mechanical Randy Crowsen, Mechanical Fluids/Biological James Antaki, LVAD design Jon Wu, exp. fluids Gordon Jacobs, experimental Jim Long, surgery Don Olsen, veterinary surgery Funding NIH Venture Capital XIV Brazilian Automatic Control Conference

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The End XIV Brazilian Automatic Control Conference


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