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INTERESTERIFICATION
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Interesterification Interesterification involves an exchange of acyl group among triglycerides. Acyl groups may exchange positions within a triglyceride or among triglyceride molecules.
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Interesterification
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Probablity of Different Triglycerides Formation
If A, B, and C are the molar percentages of fatty acids A, B, and C for a commercial oil, Then, molar percentage of glycerides containing only 1 acid is: % AAA = A3 : 10,000 Molar percentage of glycerides containing 2 acids is: % AAB = 3A2B : 10,000 And molar percentage of glycerides containing 3 acids is: % ABC = 6ABC : 10,000
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Intraesterification, Interesterification and Equilibrium Mixture.
Catalyst O O L L S O S L S Continued reaction S S S S S S S O L S S O L S S L O S L S O S L O O L S L L O O O O L O L L O O L L L O L O SSS (SUS SSU) (SUU USU) UUU
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Random Interesterification
A S (Stearic acid 35%) B S (50%) O (Oleic acid 30%) O (40%) L (Linoleic acid 35%) L (10%) After random interesterification, the triglyceride compositions are: Sample A Sample B Triglyceride % Triglyceride % SSS = 4.3 SSS = 12.5 OOO = 2.1 OOO = 6.4 LLL = 4.3 LLL = 0.1 SSO = 11.0 SSO = 30.0 SSL = 12.8 SSL = 7.5 OOS = 9.5 OOS = 24.0 OOL = 9.5 OOL = 4.8 LLS = 12.8 LLS = 1.5 LLO = 11.0 LLO = 1.2 SOL* = 22.0 SOL* = 12.0 *Total triglycerides containing 3 different fatty acids.
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Catalysts High temperature catalysts: KOH and NaOH 3 )
Low temperature catalysts: Sodium Methoxide (NaOCH
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Reaction Mechanisms The formation of enolate ion
2. The formation of Beta-Keto ester 3. Interesterification
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Catalyst Function in Interesterification
Initial removal of an -proton by the base catalyst leads to the charge delocalized enolate anion. O + - H2O + O H C H C C H 3 3 - O O - C H C C H C H C C H 3 2 3 2 O - C H C C H 3 2
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Enolate Ion Formation - - - - + CH3OH O C O C H R O C O C H R + O C H
2 1 - CH3OH + O C O C H R + 2 2 O C H 3 O C O C H R 2 3 O O - - O C C R O C C R 1 1 H H O C O C H R O C O C H R 2 2 2 2 O C O C H R O C O C H R 2 3 2 3 - O O C C R 1 H O C O C H R 2 2 O C O C H R 2 3
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Mechanism for Intramolecular Ester-Ester Interchange
_ _ O O O H O O C CH R O C O C C C C H R 1 H 2 2 C R - R 1 1 O C O C H R O C C H R O 2 2 2 2 O O C O C H 2 R 3 O C O C H 2 R 3 O C O C H 2 R 3 I II III Enolate ion formation Beta-Keto ester formation Intraesterification _ _ O H O _ O C C C C H R O 2 2 O C O C H R 2 2 R O H O 1 O O O C C C C H R 2 2 O C C R 1 R 1 H O C O C H R O C O C H R 2 3 2 3 O C O C H R 2 3 III IV V
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Mechanism for Intermolecular Ester-Ester Interchange
_ O O C C R O C C H R 1 2 4 H + O C O C H R O C O C H R 2 2 2 5 O C O C H R O C O C H R 2 3 2 6 I VI _ O H O O C C C O VII R C H R 1 2 4 O C O C H R O C O C H R 2 2 2 5 O C O C H R O C O C H R 2 3 2 6
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Mechanism for Intermolecular Ester-Ester Interchange
Interesterification _ Beta-Keto ester formation R R 4 1 O H O + R R _ 2 5 O C C C C H R R R 6 2 4 6 R 3 R 1 IX _ R R C O O 2 5 R R R O 1 5 3 R + R VIII 2 4 R R 3 6 X
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Random Esterification
Interesterification can be carried out to an equilibrium condition, at which point the fatty acids assume an almost random distribution among triglycerides.
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Intraesterification, Interesterification and Equilibrium Mixture.
Catalyst O O L L S O S L S Continued reaction S S S S S S S O L S S O L S S L O S L S O S L O O L S L L O O O O L O L L O O L L L O L O SSS (SUS SSU) (SUU USU) UUU
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Direct Interesterification
Interesterification can be directed away from its usually random end-point if the fat is allowed to crystallize during reactions. The trisaturated glycerides crystallize first.
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Intraesterification, Interesterification and Equilibrium Mixture
Catalyst O O L L S O S L S Continued reaction S S S S S S S O L S S O L S S L O S L S O S L O O L S L L O O O O L O L L O O L L L O L O SSS (SUS SSU) (SUU USU) UUU
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Directed Interesterification
L 1. Stearic-Stearic-Stearic mole % solid 2. Oleic-Oleic-Oleic mole % liquid 3. Linoleic-Linoleic-Linoleic mole % liquid 4. Oleic-Oleic-Linoleic mole % liquid 5. Oleic-Linoleic-Linoleic mole % liquid
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Effects of Different Interesterification of Lard on Triglycerides
__________________________________________________________________ S (%) S U(%) SU (%) U (%) 3 2 2 3 __________________________________________________________________ Natural Lard 2.0 27.0 47.0 24.0 Completely Random 4.3 23.8 44.4 27.5 Directed Random 8.4 17.4 41.4 32.9 __________________________________________________________________
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Intraesterification, Interesterification and Equilibrium Mixture.
Catalyst O O L L S O S L S Continued reaction S S S S S S S O L S S O L S S L O S L S O S L O O L S L L O O O O L O L L O O L L L O L O SSS (SUS SSU) (SUU USU) UUU
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Benefits of Interesterification
Lard may be given different properties by varying the method of interesterification. One set of conditions favors intramolecular interchange and results in a crystal-modified lard (CML). Conditions favoring random distribution can be controlled to yield a partially modified lard (PML). Conditions favoring directed interesterification can be used to control the GS3 content of direct interesterified lard (DIL).
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Baking Evaluation of Modified Lards Stored at Different Temperatures
Pound cake volume (ml) Storage temperature (ºC ) 24 30 38 Storage time (weeks) 2 16 1 9 1 4 Lard (Natural) 1475 1435 1400 1190 1400 1100 PML 1500 1445 1470 1335 1400 1295 CML 1525 1565 1535 1550 1510 1555 DIL 1505 1455 1595 1305 1440 1355
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Applications Shortenings: The proportion of palmitic acid in the 2-position is reduced from about 64% to 24% on random interesterification. Natural lard beta Randomized lard beta’ Randomization of lard improves its plastic range and thus makes it a better shortening than natural lard.
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Plasticity and Consistency
Plasticity is the changes in consistency as a function of temperature. Consistency is the apparent hardness at a temperature
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Margarines – High Stability Margarine Blends
1. 75 % (co-randomized 40 % coconut oil / 60 % palm oil), 2. 10 % (co-randomized 50% coconut oil / 50 % hydrogenated canola oil) and 3. 15 % hydrogenated soybean oil Good spreadability, high temperature stability, and good eating qualities.
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Nutritional Margarine Blends
High polyunsaturated content and low-to-zero trans-acid containing margarines are produced by interesterifying a blend of liquid oil and a fully hydrogenated oil.
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Confectionary Fats Hydrogenated palm kernel oil is a hard butter melting at 46C and produces a waxy feel in the mouth. On randomization, its melting point is reduced to 35C. By blending hydrogenated palm kernel oil and its randomized product, a whole series of hard butters with highly desirable melting qualities (rapid melt in mouth) are obtained
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Confectionary Fats from Blend of Hydrogenated and Interesterified Hydrogenated Palm Kernel Oil
SCI Fat M.P .( C) 10 20 35 38 Hydrogenated palm 46.8 74.2 67.0 15.4 11.7 kernel oil (PKO) Int. hydrogenated 35.0 65.0 49.9 1.4 1.1 PKO 50% hydrogenated 41.7 70.0 57.4 8.7 5. 2 50% int. hydrogenated
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Effect of Randomization on SCI of an 80:20 Mixture of Lightly Hydrogenated Soybean Oil and Palm Stearine
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Solid Content Index of Cocoa Butter before and after Interesterification
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Changes in SCI of Lard by Interesterification
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Cross-Sectional Structures of Triglycerides
Freedom of molecular motion Alpha Beta Prime Beta
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Double Chain Length Structures of Triglycerides
Alpha Beta-Prime Beta (Vertical tuning fork) (Tilted tuning fork) (Stacked chair)
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Characteristics of Triglygeride Polymorphs
________________________________________________________________________ Alpha Beta-Prime Beta ________________________________________________________________________ Platelet Fine needle Long needle 5 m 1 m 25-50 m Most loosely packed More closely packed Most closely packed ________________________________________________________________________
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