1. ISO 9001-2008 AND AS 9100C Registered
CTL Aerospace, Inc.
Capabilities Presentation
ISO AND AS 9100C Registered
NADCAP Certified
CTL Aerospace, Inc Spellmire Drive, Cincinnati, OH 45246
Contact: John Irwin – VP Sales/Marketing
Office: Fax:
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3. Approved Composite Supplier for:
GE Aircraft Engines
Lockheed Martin
Northrop Grumman
Pratt & Whitney
Hamilton Sundstrand
Sikorsky Aircraft
Vought Aircraft
Rolls-Royce
General Dynamics

4. Processing & Material Capabilities
Materials- Resin
Ceramic Matrix Composites (2000 ºF)
Avimid N ( 700ºF)
AFR-PE ( 700ºF)
PMR-15 ( 600ºF)
Bismaleimide -BMI
Phenolic
Epoxy
Cyanate Ester
Polyester
Resin Transfer Molding
Isostatic Laminates
Autoclave
Oven
Compression Molding
Filament Winding
Bondments
Materials- Reinforcement
Glass
Carbon / Graphite
Aramids (Kevlar)
Quartz
Nextel Fiber (Aluminized Fiber)

5. Equipment Summary List:
Composite Processing Equipment
9 Autoclaves
22 Presses
13 Ovens
3 RTM (Resin Transfer Molding) Systems
21 CNC Machine Centers
5 Non-Conventional Machine Centers

6. Specialized Composites Facility
Autoclave Processing Capability
Autoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software.
1) Autoclave ºF 145" ID by 240" length
2) Autoclave ºF 120" ID by 240" length
3) Autoclave ºF 108" ID by 200" length
4) Autoclave ºF 103" ID by 156" length
5) Autoclave ºF 60" ID by 96" length
6) Autoclave ºF 60" ID by 108" length
7) Autoclave ºF 50" ID by 144" length
8) Autoclave ºF 40" ID by 70" length
9) Autoclave ºF 18" ID by 12" Length

7. Specialized Composites Facility
Ovens:
Thirteen (13) air-circulating ovens maximum temperature ranging 350 to 1000 degrees F.
Controller ACS Controller Network to Ovens and Autoclaves.
Compression Molding (Hydraulic Press)
Twenty-Two presses from 1600 tons, 72” by 72” plattens to 14 Ton with 21” x 24” platens. Five of the sixteen are smart press technology.
Resin Transfer Molding (RTM) Three, 5-gallon single component injection systems. ASC processor controlled.

8. Specialized Composites Facility
CNC Machining
Haas 5 Axis VMC
Thermwood 5-Axis Router
Cell Con 4 Axis HMC
(2) Johnford 4 Axis VMCs (Troyke Rotary Table)
(2) Mazak 4 Axis VMC
Hurco 4 Axis VMC
Chevalier 3 axis VMC
(2) Fadel 3 Axis VMC
MAHO 600, True 4 Axis Milling Center
Acer 3 Axis Bridgeport Knee Mill
(2) Clausing / Colchester CNC Lathes
Haas CNC Lathe
Parish Mill - 12' * 12 ' , 4 Axis
(3) Renishaw MP12 Probing Systems
Chevalier CNC Turning Center

9. Specialized Composites Facility
Non-Conventional Equipment
Thermwood 5 Axis Router
Thermwood Cartesian 5 Axis Water-jet
Flow System Water-jet Cleaning/Striping System
Plastic Media Striping Cabinet
McClean Anderson Filament Winding System

10. Class 10,000 Micro Clean-room to Fed Std 209
Specialized Composites Facility
Class 10,000 Micro Clean-room to Fed Std 209
Platinum FaroArm CMM
Cellularized Manufacturing
Material Kit Cutting

11. Lean Manufacturing Lean Manufacturing since 1996.
Work-Cells implemented
Standard Work tools in place for developing new work-cells.
Formal Set-up Reduction and TPM Training completed & implemented in the form of Events.
P&W Manufacturing Work-cell

12. Continuous Improvement
Corrective Action Board
Quality Control Process Charts (QCPC)
Relentless Root Cause Analysis (RRCA)
Six Sigma
Eight years experience using GE Supplied Six Sigma Tools
A.C.E. Initiative (Achieving Competitive Excellence)
First UTC Supplier to achieve Silver Level Certification

13. Quality Assurance CMM Dimensional Verification
Configuration Management
Non Destructive Testing
Mechanical Testing
ISO Registered
AS-9100B Registered

14. Registrations and Certifications
ISO 9001:2008 & AS9100C Registered
FAA Repair Station Certificate
EASA Certificate
NADCAP Certificate