1. Valves according to ISO Standard 5599-1
Valve Series 581
Valves according to ISO Standard

2. Strengths at a Glance Compact and sturdy construction
Modular construction system
ISO – Size 1 to 4
Flow rate: 1100 to 6000 L/min
Pressure range to 16 bar
Fast shifting times (5/2 DS: 13 ms)
High life time
ISO 1-2: B10 = 20 Mio cycles
ISO 3-4: B10 > 6 Mio cycles
Large number of valve functions
Integrated throttles
Electrically operated
Low energy version
Variants in voltage and connection
Pneumatically operated
Accessories
Online configurator

3. Overview – Building system
Electrical control
15 mm mm mm M12
Basic valve
5/2 SR
5/2 DS
5/3 CC, CE, CP
2x3/2
Internal / external piloted
Differential piston
Integrated throttles
Pneumatically operated
Soft-start valve
Logic components Series 551
Base plates
Type F Type K Type C Type G Type H Single
Size Size Size Size Size Size 1-4

4. Overview – 581 Sizes & Flow Rates
6,000 l/min
Size 3
4,800 l/min
Size 2
2,700 l/min
Size 1
1,400 l/min

5. Basic Valve – Main features

6. Overview - Basic Valve Modular component system Robust design
Spool in sleeve
Plastic housing for size 1 and 2
Metal housing for size 1 to 4
Same basic valve for pneumatic and electrical control
Control option changeable via top plate
Subsequent change of pilot supply (int/ext)

7. Basic Valve - Integrated Throttles
Basic valve with optionally integrated throttles
Subsequent change (with/without)

8. Basic Valve – Pilot Supply Change
Same valve for internal and external pilot pressure
Subsequent change by turning seal
Internal / Central (C)
External / Separate (S)
 S
 C
Internal pilot
External pilot

9. Basic valve – Valve function
Symbol
Description
5/2 SR
5/2 spring return
5/2 DS
5/2 double solenoid
2x3/2 CC
2x3/2 spring return
Normally exhausting
5/3 CC
5/3 closed center
5/3 EC
5/3 exhaust center
5/3 PC
5/3 pressurized center
Valve function
Symbol
Description
All
Integrated throttle
5/2 air return
Differential piston
All electrically operated
Internal/external piloting
5/2 bi-stable pneumatic
Manual override
Special
El. & pn.
Soft start
Logic for size 3

10. Electrically Operated Variants

11. Electrical Pilots - Overview
Pilot size
15 mm
22 mm
30 mm
M12
Available for size
ISO 1 - 2
ISO 1 - 4
ISO 1- 4
ISO 3
Electrical Interface
Form C, 3-pin
Cable M8 Snap
Form B Industry,
3-pin
Form A, 3-pin
M12x1, 3-pin
Voltage
24V DC
12, 24, 48 V DC
24, 110, 230 V AC
24 V DC
42, 230 V AC
Voltage tolerance
+/- 10%
Power consumption
2 – 2.2 W W
2 – 15 W
0.35 W
Manual override
Push,
w/o detent
Turn,
with detent
Non, Push,
with, w/o detent
Body material
ISO 1-2: PA
ISO 3-4: AL
ISO 1-4: AL
ISO 3: AL
Ambient temperature
-10°C / +50°C
-15°C / +50°C
-10°C / +60°C
ATEX -
yes

12. Electrical Pilots – 15 mm Advantage: Low power consumption
Small dimensions
Internal wiring on valve systems
Plug: Snap M8, 3-pin
With cable 500 mm
Protection class IP 67
Power supply: 24 V DC
Power consumption: 2.2 W
Manual override: push, w/o detent
Electrical distributor
Connector: Form C, 3-pin
Protection class IP 65
Power supply: 24 V DC
Power consumption: 2.2 W
Manual override: push, w/o detent

13. Electrical Pilots – 22 mm Advantage: Various operating voltages
Fast switching times
Available for all sizes (1 - 4)
Connector: Form B Industry, 3-pin
Protection class IP 65
Power supply:
DC: 12 V, 24 V, 48 V
AC, 50 Hz: 24 V, 230 V
AC, 60 Hz: 110 V
Power consumption: 5 to 10 W
Manual override: turn with detent
Switching times (on/off)
5/2 single solenoid: 12 / 25 ms
5/2 Double solenoid: 13 / 13 ms

14. Electrical Pilots – 30 mm Advantage: CNOMO version
16 bar version
Various manual overrides
Available for all sizes (1 – 4)
Connector: Form A, 3-pin
CNOMO version
Working pressure: 10 (16) bar
Protection class IP 65
Power supply:
DC: 24 V
AC, 50 Hz: 42 V, 230 V
Power consumption:
10 bar: 2 W to 7 VA (reduced: 4.8 VA)
16 bar: 6.7 W to 15 VA (reduced: 10.8 VA)
Manual override
with detent
without detent
without manual override
Aluminum body

15. Electrical Pilots – M12x1 Advantage: Central plug for both coils
Very low power consumption
Connector: M12x 1, 3-pin
Working pressure: 10 bar
Protection class IP 65
Power supply:
DC: 24 V
Power consumption: 0.35 W
Manual override
with detent
without detent
Aluminum body

16. Field Bus Connection 581 connect to AES-stand alone
Solution “15 mm pilot with cable” – 4x double sol./AES-module
Extension cable M8x1 to M8x1, 3-pin
AES-I/O module e.g. AES-8DO8M8
Solution “15 mm pilot with dispatcher” – 5/8x double sol./AES-module
Electrical dispatcher 10xM8x1
AES-I/O module e.g. AES-16DO32SC
Solution “15/22/30 mm pilot” – 8x double sol./AES-module
Form A/BI/C with cable, open wire, 3-pin
Solution “M12 pilot” – 4x double sol./AES-module
Extension cable M12x1 to M12x1, 5-pin
AES-I/O module e.g. AES-8DO4M12

17. ATEX Coil: Compatibility index CI14 Pilot: Compatibility index CI14
II 2G Ex mb IIC T4 Gb II 2D Ex mb tb IIIC T 130°C Db IP65
II 3G Ex nAc IIB T4
II 3D Ex tc IIIB T125°C IP65X
Pilot: Compatibility index CI14
Applicable for Cat. II 3GD T4
Applicable for Cat. II 2GD T4
Basic valve for CNOMO pilot valve
Applicable for Cat. II 2G2D T4 X

18. Further Variants and Accessories

19. Soft-Start Valve – 581, Size 1
Flow: 3300 l/min
Working pressure: 10 bar
Pneumatically operated
Electrically operated
Power supply:
DC: 24 V (2 W)
AC: 24 V, 110V, 230 V (10 VA (reduced: 8 VA )
Connections:
15 mm: Snap M8 (with cable), Form C, Form C Industry
22 mm: Form B Industry
30 mm: Form A
Protection class IP 65
Manual override
with detent
without detent
no manual override

20. Logic Modules – 581, Size 3
Pneumatically operated valve 581 size 3 for Logic control
Available for all 581 valve functions (5/2, 5/3)
Simple setup for small pneumatic controls
551 Logic modules
3/2 valve (mono-stable, low pressure controlled)
3/2 valve (bi-stable)
Logic: AND, OR, YES, NO
Air reservoir
Pressure switch
Signal interrupter
Counter
Pneumatic timer: On, Off

21. Base plates – Overview ISO 5599-1
Type F
Type K
Type C
Type G
Type H
Size
1-4
1-3
1-2 1
Standard
5599-1, VDMA
5599-1
5599-1/2
Bottom ports
2, 4
1, 2, 3, 4, 5, 12,14
1 (Size 2, 3), 2, 4
2, 4, 12, 14
1, 2, 4
Side ports
2, 4 via adapter -
2, 4 (both sides)
Pilot supply
Individual
Side
Individual Bottom
Common
Individual / Common
Transition plate
yes
Supply plate
Yes (Size 1-3)
No (supply via base plate)
Yes (size 1)
Yes
Pressure zone No

22. Base plates – ISO 5599-1 Type F
Size 1 to 4
VDMA standard
Transition plates (Size 1-2, 1-3, 2-3)
Supply plate (Channel 1,3,5)
Individual pilot connection
Preferred for
Pneumatically operated valves
Electrical valves with internal pilot
Bottom ported
Side ported via adapter (Size 1-3)
Pressure zones via separator disks
Large connection ports
BSPP threads
Side ported pilot supply
Port 12,14 - G 1/8“
Transition plates
Supply plates
Side ported
Ports 2, 4
via adapter plate
Size 1: G ¼“
Size 2: G 3/8“
Size 3: G 1/2“
End plates
Side ported ports 1,3,5
Size 1: G 3/8“
Size 2: G 1/2“
Size 3: G/1“
Size 4: G/1“
Bottom ported base plate
Ports 2, 4
Size 1: G ¼“
Size 2: G 3/8“
Size 3: G 1/2“
Size 4: G 3/4“

23. Base plates – ISO 5599-1 Type K
Size 1 to 3
Transition plates (1-2, 1-3, 2-3)
Direct connection from size 1 to size 2
Individual bottom ported pilot connection
Preferred for pneumatically operated valves
Pneumatically operated valves
Electrical valves with internal pilot
Bottom ported ports: 1, 2, 3, 4, 5
BSPP ports
Small dimensions / Flat profile
End plate
Without ports
Transition plates
Bottom ported base plate
Ports 1, 2, 3, 4, 5
- Size 1: G 1/8“, ¼“,
- Size 2: G ¼“, 3/8“
Ports 12, 14
- G1/8“
End plates
Ports at side and bottom/top
Side ported ports 1,3,5
Size 1: G ¼““
Size 1, 2: G 3/8“
Size 2, 3: G1/2“
Size 3, 4: G 3/4“
Bottom ported base plate
Ports 2, 4
Size 1: G 1/8“, ¼“, D6, D8“
Size 2: G ¼“, 3/8“
Size 3: G 1/2“

24. Base plates – ISO 5599-1 Type C
Size 1 to 3
Transition plates (1-2,1-3, 2-3)
Direct connection from size1 to 01 (26 mm)
Common pilot connection
Internal /external pilot supply via end plates
Preferred for electrically operated valves
Bottom and side ported
Integrated supply port 1 for size 2&3
BSPP and NPTF ports
Also available for / Plug-In
Easy assembly via directional threads
Side ported
Port 2,4
Size 1: G/NPTF ¼“ “
Size 2: G/NPTF 1/2“
Size 3: G/NPTF 3/4“
Directional assembly tie
Common pilot supply
Bottom ported
Size 1: Ports 2, 4 - G/NPTF 3/8“
Size 2: Ports 2, 4 - G/NPTF 1/2“
Size 3: Ports 2, 4 – G/NPTF 3/4“
Bottom ported
Size 2: Port 1- G/NPTF 3/8“
Size 3: Port 1 – G/NPTF 1/2“

25. Base plates – ISO 5599-1 Type G
Size 1 to 2
Bottom + side ported
Separate bottom ported pilot supply
Preferred for pneumatically operated valves
Pneumatically operated valves
Electrical valves with internal pilot
Bottom ported pilot supply
Bottom ports 12,14 – G1/8“
Side ported
Port 2,4
Size 1: G ¼“
Size 2: G3/8“
Bottom ported
Bottom ports 2, 4 - G ¼“

26. Base plates – ISO 5599-1 Type H
Size 1
Side ported (both sides)
Bottom + side ported
Various pilot supply port versions
Preferred for pneumatically operated valves
Pneumatically operated valves
Electrical valves with internal pilot
Pilot connection
Version for seperate pilot supply
Version for common pilot supply
Side ported
Ports 2,4
G ¼“
Side ported
Ports 2,4
G ¼“
Bottom ported
Version without bottom ports
Version with bottom ports 1,2,4
G ¼“
Common pilot supply channel
Version with common channel 12 & 14

27. Overview - Accessories
Base plates for
cylinder assembly
Single base plates
Service plates
Supply plates
Pressure regulators
Pressure zone
separators
Mecproof assembly
Connectors & cables

28. Online Configuration and Documentation
Configurator
Free-of-charge
Easy step-by-step configuration
Save own configuration
Download of project documentation
Documentation content
Configuration data (pdf)
Spare part list
CAD data of individual components via online catalogue

29. Strength and Advantages for your Benefit
ISO Standard
Size 1 to 4
Standardization
All sizes for your demand
Various voltages & interfaces
Easy system integration
Modular building system
High flexibility
Sturdy and robust technology
Reliable

30. Further ISO Valves - Overview

31. More ISO Valves (Non Plug-In) – Overview
CD02-AL (ISO )
Flow rate: up to 450 l/min
Pressure range: -0,95 to 10 bar
Electrically operated
Valve functions: 2x3/2, 5/2, 5/3
Voltage: 24 V DC / 24 V; 110 V; 230 V AC
Connection: M12x1 / Form C
Pneumatically operated
Valve functions: 5/2, 5/3
Base plates
Single base plate
Valve system base plates

32. More ISO Valves (Non Plug-In) – Overview
CD01-PA (ISO )
Flow rate: up to 1010 l/min
Pressure range: -0,95 to 16 bar
Electrically operated
Valve functions: 2x3/2, 5/2, 5/3
Voltage: 24 V DC / 24 V; 110 V; 230 V AC
Connection: Form C / M12 with contact bridge
Pneumatically operated
Valve functions: 2x 3/2, 5/2, 5/3
Base plates
Single base plate
Valve system base plates
Online configurator

33. More ISO Valves (Non Plug-In) – Overview
IS12 (ISO )
Flow rate:
Size 1:up to 1060 l/min
Size 2: up to 2500 l/min
Pressure range: -0,9 to 10 bar
Electrically operated
Valve functions: 5/2, 5/3
Voltage: 24 V DC / 24 V; 110 V; 230 V AC
Connection: Form A / M12
Pneumatically operated (Size 2)
IS12-PD
IS12 valve with position detection
Redundant version

34. More ISO Valves (Plug-In) – Overview
CD01-PI (ISO )
Up to 32 valves/coils
Connectivity:
Multipole (D-Sub, M23)
Field bus (AES, BDC, CMS, AS-I)
Flow rate: up to 1010 l/min
Pressure range: -0.9 to 10 bar
Valve functions: 2x3/2, 5/2, 5/3
Voltage: 24 V DC (1.6 W)
Combination with CD10, CD20

35. More ISO Valves (Plug-In) – Overview
CD10-PI, CD20-PI (ISO )
Up to 16 valves / 32 coils
Connectivity:
Multipole (D-Sub, M23)
Field bus (AES, BDC, CMS, AS-I)
Flow rate:
CD10 (Size 1): up to 1400 l/min
CD20 (Size 2): up to 2700 l/min
Pressure range: -0,9 to 10 bar
Valve functions: 5/2, 5/3
Voltage: 24 V DC (2 W)

36. Standardized Valves and Valves Systems