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Mechanical Properties of Materials

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1 Mechanical Properties of Materials
ENT 219 Biomaterials Mechanical Properties of Materials ENT /2013

2 Topics 1.0 CONCEPT OF STRESS AND STRAIN 1.1 Engineering stress
1.2 Engineering strain 1.3 Stress-strain testing 2.0 ELASTIC DEFORMATION 2.1 Stress-strain behavior 3.0 Mechanical Behavior – Metal 3.1 Tensile properties 3.1.1 Yielding and Yield Strength 3.1.2 Tensile Strength 3.1.3 Ductility 3.1.4 Resilience 3.2 True Stress and Strain

3 4.0 Mechanical Behavior – Ceramic
5.0 Mechanical Behavior - Polymer 6.0 Hardness and other Mechanical Property Consideration 6.1 Brinell Hardness Test 6.2 Rockwell Hardness Test 6.3 Vickers Hardness Test 6.4 Knoop Hardness Test 6.5 Mohr Hardness test 7.0 Mechanical Failure 7.1 Fracture 7.2 Fatigue 7.3 Creep

4 OBJECTIVES Explain and analyze mechanical properties (stress, strain, elastic and plastic deformation, hardness) and apply mechanical testing on materials. Discuss and compare mechanical behavior of metal, ceramic and polymer.

5 Mechanical Properties
ISSUES TO ADDRESS... • Stress and strain: What are they and why are they used instead of load and deformation? • Elastic behavior: When loads are small, how much deformation occurs? What materials deform least? • Plastic behavior: At what point does permanent deformation occur? What materials are most resistant to permanent deformation? • Toughness and ductility: What are they and how do we measure them? ENT /2013

6 ELASTIC DEFORMATION 1. Initial 2. Small load 3. Unload
Elastic means reversible! ENT /2013

7 PLASTIC DEFORMATION (METALS)
1. Initial 2. Small load 3. Unload Plastic means permanent! ENT /2013

8 ELASTIC & PLASTIC (METALS) DEFORMATION
Elastic Deformation a materials that deformed by a force returns to its original dimensions after the force is removed, the materials said to be elastically deformed. Atom returns to its position & materials takes back its original shape Plastic Deformation a materials that deformed by a force do not returns to its original dimensions after the force is removed, the materials said to be plastically deformed. Atoms are permanently displaced from their original position & take up new position ENT /2013

9 1.0 CONCEPT OF STRESS & STRAIN
3 principal in which load may be applied Tension (a) Compress (b) Shear (c & d) ENT /2013

10 1.1 ENGINEERING STRESS F t s = A F t s = A m N or in lb
• Tensile stress, s: original area before loading Area, A F t s = A o 2 f m N or in lb • Shear stress, t: Area, A F t s = A o  Stress has units: MPa (1 MPa= 106 N/m2) Engineering stress = average uniaxial force divided by the original cross-sectional area ENT /2013

11 Example 1 Calculate the engineering stress in SI units on a bar 25 cm long and having a cross section of 9.00 mm x 4.00 mm that is subjected to a load of 3500 kg. Solution: ENT /2013

12 COMMON STATES OF STRESS
• Simple tension: cable Ski lift (photo courtesy P.M. Anderson) • Simple shear: drive shaft Note: t = M/AcR here. ENT /2013

13 OTHER COMMON STRESS STATES (1)
• Simple compression: (photo courtesy P.M. Anderson) Note: compressive structure member (s < 0 here). (photo courtesy P.M. Anderson) ENT /2013

14 OTHER COMMON STRESS STATES (2)
• Bi-axial tension: • Hydrostatic compression: Pressurized tank (photo courtesy P.M. Anderson) (photo courtesy P.M. Anderson) s < 0 h 7 ENT /2013

15 1.2 ENGINEERING STRAIN • Tensile strain: • Lateral strain:
Strain is always dimensionless. • Shear strain: Engineering strain = change in length of sample divided by the original length sample. ENT /2013

16 Example 2 What is the relationship between engineering strain and percent elongation? Solution Engineering strain and percent elongation are related as, % engineering strain = engineering strain × 100% = % elongation ENT /2013

17 Example 3 A in.-diameter rod of an aluminum alloy is pulled to failure in a tension test. If the final diameter of the rod at the fractured surface is in, what is the percent reduction in area of the sample due to the test? Solution ENT /2013

18 1.3 STRESS-STRAIN TESTING
Tension test Compression test Shear and Torsional test

19 1.3 STRESS-STRAIN TESTING
• Typical tensile test machine • Typical tensile specimen Adapted from Fig. 6.2, Callister 7e. gauge length specimen extensometer Adapted from Fig. 6.3, Callister 7e. (Fig. 6.3 is taken from H.W. Hayden, W.G. Moffatt, and J. Wulff, The Structure and Properties of Materials, Vol. III, Mechanical Behavior, p. 2, John Wiley and Sons, New York, 1965.)

20 Example 4 A bar of a steel alloy that exhibits the stress-strain behavior shown in Figure 6.24 is subjected to a tensile load. The specimen is 375 mm long and of square cross section 5.5 mm on a side. (a) Compute the magnitude of the load necessary to produce an elongation of 2.25 mm. (b) What will be the deformation after the load has been released? * From the graph, at point  = 0.05, σ = MPa ENT /2013

21 Example 4 … cont. 1 ENT /2013

22 Example 4 … cont. 2 Solution (a)
In order to compute the magnitude of the load necessary to produce an elongation of 2.25 mm for the steel displaying the stress-strain behavior shown in Figure 6.24, first calculate the strain and than the corresponding stress from the plot.  = ∆l / lo = (2.25 mm)/(375 mm) = From the graph it is found that this strain value corresponds to stress of about 1250 MPa and it is also within the elastic region. ENT /2013

23 Example 4 … cont. 3 Now, using the equation of: F = σAo = σb2
in which b is the cross-section side length, thus: F = (1250 x 106 N/m2)(5.5 x 10-3 mm)2 = 37,800 N Solution (b) After the load is released there will be no deformation since the material was strain only elastically. ENT /2013

24 2.0 Elastic Deformation 2.1 Stress – Strain Behavior
Stress and strain are proportional to each other through the relationship known as Hooke’s law: σ = Eε E = Modulus of elasticity (Young’s Modulus) Stiff=kaku/keras Ubahbentuk Anjal Perlakuan Tegasan – Terikan Darjah ubahbentuk bergantung kepada magnitud tegasan yang dikenakan. Untuk kebanyakan logam yang dikenakan tegasan pada tahap yang rendah, tegasan adalah berkadar terus dengan terikan berdasarkan persamaan berikut yang dikenali sebagai Hooke’s law: σ = Eε E = modulus keanjalan (Young’s Modulus) Ubahbentuk di mana tegasan dan terikan adalah berkadar terus dikenali sebagai ubahbentuk anjal, menghasilkan graf garis lurus seperti yang ditunjukkan. The greater the modulus, the stiffer the materials ENT /2013

25 2.1 Stress – Strain Behavior
Perlakuan Tegasan – Terikan Perlakuan ini sering dilihat pada permulaan ujian tegangan ke atas logam, di mana spesimen akan kembali kepada keadaan asal apabila beban dilepaskan (released) Deformation in which stress and strain are proportional is called elastic deformation; a plot of stress-strain results in a linear relationship as shown in next figure. ENT /2013

26 2.1 Stress – Strain Behavior
For some materials which this elastic portion of the stress-strain curve is not linear, either tangent or secant modulus is normally used. ENT /2013

27 The magnitude of the modulus of elasticity
The magnitude of the modulus of elasticity is a measure of the resistance to separation of adjacent atoms/ions/molecules that is interatomic bonding forces. ENT /2013

28 Example 5 The following engineering stress-strain data were obtained for a 0.2% C plain-carbon steel. Plot the engineering stress-strain curve. Determine the ultimate tensile strength of the alloy. (c) Determine the percent elongation at fracture. ENT /2013

29 Example 5 (cont..) Solution: See stress-strain plot above.
The ultimate tensile strength, based on the stress-strain curve, is 76 ksi. % elongation = engineering strain × 100% = 0.19×100% = 19%. ENT /2013

30 Example 6 Plot the data of example 5 as engineering stress (MPa) versus engineering strain (mm/mm) and determine the ultimate strength of the steel. ENT /2013

31 Example 6 (cont.. Solution:
The ultimate tensile strength, based on the engineering stress-strain curve, is 524 MPa. ENT /2013

32 OTHER ELASTIC PROPERTIES
• Elastic Shear modulus, G: simple torsion test t = G g • Elastic Bulk modulus, K: pressure test: Init. vol =Vo. Vol chg. = DV • Special relations for isotropic materials: 11 ENT /2013

33 Modulus of elasticity vs Temperature
ENT /2013

34 YOUNG’S MODULI: COMPARISON
Graphite Ceramics Semicond Metals Alloys Composites /fibers Polymers E(GPa) Based on data in Table B2, Callister 6e. Composite data based on reinforced epoxy with 60 vol% of aligned carbon (CFRE), aramid (AFRE), or glass (GFRE) fibers. ENT /2013

35 Example 7 For a brass alloy, the stress at which plastic deformation begins is 345 MPa and the modulus of elasticity is 103 GPa. a) What is the maximum load that may be applied to a specimen with a cross sectional area of 130 mm2 without plastic deformation? b) If the original specimen length is 76 mm, what is the maximum length to which it may be stretched without causing plastic deformation? ENT /2013

36 Example 7 … Cont 1 Solution (a)
This problem calls for a determination of maximum load that can be applied without plastic deformation. Taking the yield strength to be 345 MPa, and using the equation: σy = Fy / A Fy = σy A = (345 x 106 N/m2) (130 x 10-6 m2) = 44,850 N ENT /2013

37 Example 7 … Cont 2 Solution (b)
The maximum length to which the sample may be deformed without plastic deformation is determined from equation: σ = E and  = li – lo lo Combining both equation, yielding: li = lo 1 + σ E = (76 mm) Mpa 103 x 103 MPa = mm ENT /2013

38 Poisson ratio, u Poisson ratio, n: is defined as the ratio of the lateral & axial strains, or ENT /2013

39 Example 8 A cylindrical specimen of some metal alloy 10 mm in diameter is stressed elastically in tension. A force of 15,000 N produces a reduction in specimen diameter of 7 x 10-3 mm. Compute Poisson’s ratio for this material if its elastic modulus is 100 GPa. ENT /2013

40 Example 8 … Cont 1 Solution
This problem asks that we compute Poisson’s ratio for the metal alloy. Using equation z = σ/E and σ = F/Ao Combining both equation, yielding: z = F/Ao E = F  (do/2)2 E = 4F  do2 E ENT /2013

41 Example 8 … Cont 2 Since the transverse strain; x = ∆d / do
And Poisson’s ratio is defined by:  = - x / z = - ∆d / do 4F  do2 E = - do∆dE = - (10 x 10-3 m)(-7 x 10-6 m)  (100 x 109 N/m2) (4) (15,000 N) = ENT /2013

42 3.0 Mechanical Behavior - Metal
3.1 TENSILE PROPERTIES - PLASTIC DEFORMATION 3.1.1Yielding & Yield Strength The stress level at which plastic deformation begins ~ yielding. The yield strength (σy) or yield point are the preferred engineering parameters for expressing the start of plastic deformation. Yield strength is the load corresponding to a small specified plastic strain divided by the original cross-sectional area of the specimen. ENT /2013

43 ENT /2013

44 3.1.2 Tensile Strength, Ts TS engineering stress strain
• Maximum possible engineering stress in tension. y strain Typical response of a metal F = fracture Neck – acts as stress concentrator engineering TS stress engineering strain • Metals: occurs when noticeable necking starts. • Ceramics: occurs when crack propagation starts. • Polymers: occurs when polymer backbones are aligned and about to break. ENT /2013

45 Tensile Strength The tensile strength (or ultimate tensile strength, UTS) is the maximum load obtained in a tensile test (point M), divided by the original cross-sectional area of the specimen. σu = Fmax / Ao σu = Ultimate tensile strength Fmax = Maximum load obtained in a tensile test Ao = Original cross-sectional area before load applied ENT /2013

46 TENSILE STRENGTH: COMPARISON
Room T values Based on data in Table B4, Callister 6e. a = annealed hr = hot rolled ag = aged cd = cold drawn cw = cold worked qt = quenched & tempered AFRE, GFRE, & CFRE = aramid, glass, & carbon fiber-reinforced epoxy composites, with 60 vol% fibers. ENT /2013

47 ENT /2013

48 Example 9 A tensile test is to be applied along the long axis of a cylindrical brass rod that has a diameter 10 mm. Determine the magnitude of the load required to produce a 2.5 x 10-3 mm change in diameter if the deformation is entirely elastic. Solution: Refer to the drawing: z = ∆l = li – lo lo lo x = ∆d = di – do do do ENT /2013

49 Example 9 … Cont 1 The value of Poisson’s ratio and modulus elasticity can be referred from Table 6.1 ENT /2013

50 Example 9 … Cont 2 When the force F is applied, the specimen will elongate in the z direction and at the same time experience a reduction in diameter, ∆d, of 2.5 x 10-3 mm in the x direction. For the strain in the x direction: x = ∆d = x 10-3 mm = x 10-4 do mm which is negative, since the diameter is reduced. From the table, the value for Poisson’s ratio for brass is 0.34. Therefore strain in z direction is: z = - x = - (-2.5 x 10-4) = x 10-4 ENT /2013

51 Example 9 … Cont 3 From the table, the value for modulus of elasticity is 97 GPa. Therefore the applied stress may now be computed using: σ = zE = (7.35 x 10-4)(97 x 103 MPa) = MPa Finally, using; F = σAo = σ do 2  2 = (71.3 x 106 N/m2) 10 x 10-3 m 2  = N # ENT /2013

52 3.1.3 Ductility It is a measure of the degree of plastic deformation that has been sustained at fracture. A material that experiences very little or no plastic deformation upon fracture is termed brittle. Schematic representations of tensile stress-strain behavior for brittle and ductile materials loaded to fracture. ENT /2013

53 Ductility, %EL • Plastic tensile strain at failure:
smaller %EL E ngineering (brittle if %EL<5%) tensile stress, s larg er %EL (ductile if %EL>5%) Adapted from Fig. 6.13, Callister 6e. Engineering tensile strain, e • Another ductility measure: • Note: %RA and %EL are often comparable. --Reason: crystal slip does not change material volume. --%RA > %EL possible if internal voids form in neck. ENT /2013

54 Ductility Ductility may be expressed quantitatively as either percent elongation or percent reduction in area. The percent elongation is the ratio of the increase in the length of the gauge section of the of the specimen to its original length, expressed in percent. %EL = lf – lo x 100 lo lf = Fracture length lo = Original gauge length ENT /2013

55 Ductility Percent reduction in area is the ratio of the decrease in the cross-sectional area of the tensile specimen after fracture to the original area expressed in percent. %RA = Ao – Af x 100 Ao Ao = Original cross-sectional area Af = Cross-sectional area at the point of fracture ENT /2013

56 ENT /2013

57 3.1.4 Resilience The capacity of a material to absorb energy when it is deformed elastically and then, upon unloaded. Measured by the modulus of resilience (Ur), which is the strain energy per unit volume required to stress the material from zero stress to the yield stress. Resilience = kebingkasan (flexible) Assuming a linear elastic region Ur = modulus of resilience σy = Yield strength Єy = Strain at yield point E = Modulus of elasticity ENT /2013

58 Resilience Resilient materials are those having high yield strength and low modulus of elasticity, such as mechanical spring. ENT /2013

59 3.1.5 Toughness Ability of a material to absorb energy up to fracture or in the plastic range The modulus of toughness of ductile material can be determined by this formula: Modulus of toughness = σy + σu x εf 2 ENT /2013

60 Toughness In static tensile test, this energy is measured by the area under the stress-strain curve, which represent the work required to fracture the test specimen and it is called the modulus of toughness. Engineering tensile stress, smaller toughness- unreinforced polymers Engineering tensile strain, e s smaller toughness (ceramics) larger toughness (metals, PMCs) Approximate by the area under the stress-strain curve. ENT /2013

61 Toughness For dynamic (high strain rate) loading condition & when a notch (or point o stress concentration) is present, notch toughness is accessed by impact test. Fracture toughness – is a property indicative of a material’s resistance to fracture when crack is present. ENT /2013

62 Toughness For brittle materials (such as high carbon spring steel and concrete), the modulus of toughness is determined by multiplying two-thirds of the ultimate tensile strength by the strain at fracture, which can be written as: Modulus of toughness = 2/3 σu x εf For a tough material, it must display both strength and ductility. Usually ductile materials are tougher than brittles one. Tough=liat ENT /2013

63 3.2 TRUE STRESS & STRAIN True stress σT is defined as the load F divided by the instantaneous cross-sectional area Ai over which deformation is occurring σT = F / Ai True strain εT is defined by: εT = ln (li / lo) If no volume change occurs during deformation: Aili = Aolo ENT /2013

64 True Stress & Strain True and engineering stress and strain are related according to: σT = σ(1 + ε) εT = ln(1 + ε) and both equation only valid to the onset of necking; beyond this point, true stress and strain should be computed from actual load, cross-sectional area and gauge length measurements. ENT /2013

65 True Stress & Strain Schematic comparison of engineering and true stress-strain behavior was shown. ENT /2013

66 True Stress & Strain For some metals and alloys the true stress-strain can be approximated by: σT = KTn In this expression, K and n are constants, which values will vary from alloy to alloy. n is often termed as the strain-hardening exponent and has a value less than unity. ENT /2013

67 6.0 Hardness Used to designate several qualities of the materials.
Hardness may indicate resistance to abrasion, scratching, cutting or shaping. Hardness of material usually implies the resistance to deformation or indentation. It is an easily measured quantity. Hardness tester Brinell, Rockwell Vickers Knoop Mohr Indenter=penakuk differ in the shape, size and type of indenter used, the load applied and the method of measuring the diameter or depth of the impression. ENT /2013

68 HARDNESS • Resistance to permanently indenting the surface.
• Large hardness means: --resistance to plastic deformation or cracking in compression. --better wear properties. Adapted from Fig. 6.18, Callister 6e. (Fig is adapted from G.F. Kinney, Engineering Properties and Applications of Plastics, p. 202, John Wiley and Sons, 1957.) 21 ENT /2013

69 Hardness Testing Techniques
ENT /2013

70 6.1 Brinell Hardness Test The test consists in forcing a steel ball of diameter, D under a load, P into the test piece & measuring the mean diameter d of the indentation left in the surface under test, after removal of the load. The Brinell hardness number (BHN) is obtained by dividing the test load P (in kilogram) by the curved surface area of the indentation (in square millimeter). The load is maintained constant for specified time 10-30s. ENT /2013

71 Brinell Hardness Test where P = Load applied, kg
D = Diameter of indenter ball, mm d = Diameter of impression, mm Side view Top view ENT /2013

72 6.2 Rockwell Hardness Test
Several different scales may be utilized from possible combinations of various indenters and different loads. Indenters include spherical and hardened steel balls having diameters of 1/16, 1/8, 1/4 & 1/2 in and a conical diamond (Brale) indenter, which is used for the hardest materials. Two type of tests; Rockwell (minor load:10kg) Superficial Rockwell (minor load:3kg) differentiate by the magnitude of both major and minor loads. ENT /2013

73 Rockwell hardness scales
Superficial Rockwell hardness scales ENT /2013

74 Rockwell Hardness Test
Both hardness number and scale symbol must be indicated when specifying the hardness value. The scale is designated by the symbol HR followed by the appropriate scale identification. For example, 80 HRB represents a Rockwell hardness of 80 on the B scale 60 HR30W indicates a superficial hardness of 60 on the 30W scale. Side view Top view ENT /2013

75 Knoop & Vickers Microhardness Test
Two microhardness testing technique widely used are Knoop and Vickers. Applied load much smaller;1-1000g. The resulting impression is observed under a microscope and measured. This measurement is then converted into a hardness number The Knoop and Vickers hardness numbers are designated by HK and HV, respectively ENT /2013

76 6.3 Vickers Microhardness Test
Vickers hardness (HV) Side view Top view ENT /2013

77 6.4 Knoop Microhardness Test
Knoop hardness (HK) Side view Top view ENT /2013

78 Hardness Conversion From a practical standpoint it is important to be able to convert the results of one type of hardness test into those of a different test. The most reliable conversion data exist for steels as shown in Figure 7.30 for Knoop, Brinell and two Rockwell scales, including also the Mohs scale. ENT /2013

79 Correlation Between Hardness & Tensile Strength
Both tensile strength and hardness are indicators of a metal’s resistance to plastic deformation. The same proportionality relationship does not hold for all metals. For most steels, the HB and the tensile strength are related according to: TS (MPa) = x HB or TS (psi) = 500 x HB ENT /2013

80 Relationship between hardness and tensile strength for steel, brass and cast iron.
ENT /2013

81 Example 1 A 10 mm diameter Brinell Hardness indenter produced an indentation 2.50 mm in diameter in a steel alloy when a load of 1000 kg was used. Compute the HB of this materials Solution: We are asked to compute the Brinell hardness for the given indentation. It is necessary to use the equation for HB, where P = 1000 kg, d = 2.50 mm, and D = 10 mm. Thus, the Brinell hardness is computed as ENT /2013

82 Example 2 What will be the diameter of an indentation to yield a hardness of 300 HB when a 500 kg load is used ? Solution: This part of the problem calls for us to determine the indentation diameter d which will yield a 300 HB when P = 500 kg. Solving for d from this equation in Table 6.4 gives ENT /2013

83 Example 3 A twenty-cm-long rod with a diameter of cm is loaded with a 5000 N weight. If the diameter of the bar is cm at this load, determine the engineering stress and strain and the true stress and strain. Solution: ENT /2013

84 Example 4 A cylindrical specimen of steel having an original diameter of 12.8 mm is tensile tested to fracture and found to have an engineering fracture strength (σf) of 460 MPa. If its cross-sectional diameter at fracture is 10.7 mm, determine: (a) The ductility in terms of percent reduction in area (b) The true stress at fracture ENT /2013

85 Example 4 (Cont…1) Solution: (a) Ductility is computed using equation:
%RA = Ao – Af x 100 Ao = mm  mm  x 100 12.8 mm  2 = mm2 – 89.9 mm2 x 100 128.7 mm2 = 30% 2 2 2 ENT /2013

86 Example 4 (Cont…2) (b) True stress is defined by: F = σTAi
In this case the area is taken as the fracture area Af. However, the load at fracture must first be computed from the fracture strength as: F = σfAo = (460 x 106 N/m2)(128.7 mm2) m2 106 mm2 = 59,200 N Thus, the true stress is calculated as: σT = F / Af = (59,200 N) / (89.9 x 10-6 mm2) = 660 MPa ENT /2013

87 Example 5 For some metal alloy, a true stress of 345 MPa produces a plastic true strain of How much will a specimen of this material elongate when a true stress of 451 MPa is applied if the original length is 500 mm? Assume a value of 0.22 for the strain-hardening exponent, n. ENT /2013

88 Example 5 … Cont. 1 Solution
We are asked to compute how much elongation a metal specimen will experience when a true stress of 415 MPa is applied, given the value of n and that a given true stress produces a specific true strain. Solution of this problem requires we utilize equation: σT = K Tn It is first necessary to solve for K from the given true stress and strain by rearranging the above question: K = σT / Tn ENT /2013

89 Example 5 … Cont. 2 K = 345 MPa (0.02)0.22 = 816 MPa
Next we solve for the true strain produced when a true stress of 415 MPa is applied. Using the same equation: T = σT 1/n = ln li K lo = 415 MPa 1/0.22 816 MPa = ENT /2013

90 Example 5 … Cont. 3 Now solving for li gives: li = lo e0.0463
= (500 mm) e0.0463 = mm And finally the elongation, ∆l is just: ∆l = li – lo = mm – 500 mm = mm ENT /2013

91 4.0 Mechanical Behavior - Ceramic
Flexural Strength To determine the stress-stress behavior for brittle materials, i.e. ceramics Determined by performing transverse bending tests to fracture. The stress at fracture using this flexure test is known as Flexural strength Modulus of rupture Fracture strength, or Bend strength Flexural=lenturan ENT /2013

92 Three-point bending test
Schematic of a three-point bending test. The top specimen experiences compressive force. The bottom specimen experiences tensile forces. If the applied load F causes fracture of the specimen, then the modulus of rapture can be calculated. ENT /2013

93 Flexural Strength For rectangular cross-section, the flexural strength, σfs where Ff is the load at fracture, L is the distance between support points, b & d are width & height respectively For circular cross-section, the flexural strength, σfs where R being specimen radius ENT /2013

94 Example 6 A circular specimen of MgO is loaded using a three point bending mode. Compute the minimum possible radius of the specimen without fracture, given that the applied load is 425 N, the flexural strength is 105 MPa and the separation between load points is 50mm. ENT /2013

95 Elastic behaviour Similar to the tensile test for metals; a linear relationship exists between stress & strain ENT /2013

96 Influence of porosity on the mechanical properties of ceramics
Any residual porosity will have a deleterious influence on both elastic & strength Young’s modulus E = Eo( P + 0.9P2) Where Eo is the modulus of the elasticity of non-poros material & P is the percentage of porosity Flexural strength σfs = σoexp(-nP) Where σo and n is the experimental constants ENT /2013

97 Example 6 The modulus of elasticity for MgAl2O4 having 5 vol.% porosity is 240 GPa. Compute the modulus of elasticity for the non-poros materials Compute the modulus of elasticity for the 15 vol.% porosity materials Solution: ENT /2013

98 5.0 Mechanical Behavior - Polymer
Stress-strain behavior Highly sensitive to the rate of deformation, temperature, chemical nature of environment. Fall within three general classification; brittle, plastic & highly elastic. The stress-strain behaviour for brittle, plastic & highly polymer ENT /2013

99 Stress-strain behavior
e.g, Polystyrene e.g, Tough Polystyrene

100 Stress-strain behavior

101 Mechanical properties
Viscoelastic Behaviour The property of materials that exhibit both viscous and elastic characteristic when undergoing deformation. Example: Silicone-based polymer, known as Silly Putty®. If one form this material into a ball and throw it, it will bounce (behave elastically). However, one can pull it slowly and it will elongate/flow like a viscous fluid.

102 Silly Putty

103 VISCOELASTIC DEFORMATION
An amorphous polymer have different behavior at different temperature; Low temperature: Behave like a glass Intermediate temp: Like a rubbery solid High temp: Like a viscous liquid For relatively small deformation, the mechanical behavior; At low temperature may be elastic A the highest temp. may behave like viscous liquid At intermediate temperature exhibit the combined mechanical characteristics (a & b) that called viscoelastic. amorphous polymer = polymer in which there is no long-range order of the positions of the atoms

104 VISCOELASTIC DEFORMATION
Load versus time, where load is applied instantaneously at time ta and release at tr Elastic behavior Viscoelastic behavior Viscous behavior


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