1. ABB SACE Emax 2 ANSI C37 / UL1066 Concept Global Product Management
Thursday, December 27, 2018
ABB SACE Emax 2 ANSI C37 / UL1066
Concept
Global Product Management

2. Deliver value through the entire customer journey
SACE Emax 2
The mission
Design and planning
Startup and Commissioning
Operation and service
Reduce total cost and time avoiding any overdesign
Speed up work and save space effortless
Keep systems under control evolving according to the needs
Deliver value through the entire customer journey
December 27, 2018

3. SACE Emax 2 Concept 1 2 3 4 Performance Control Connectivity
SACE Emax 2 improves the efficiency of all electrical plants, creating the new standard in:
Performance
Satisfaction of all requirements in the right size 1
Control
Optimization of power flow in emerging microgrid application 2
Connectivity
Integration into any digital systems 3
Ease of use
Simplified user experience in all phases of product life 4
SACE Emax 2 is the evolution of the Circuit Breaker into the Power Manager
December 27, 2018

4. SACE Emax 2 Concept Measurement Protection Logics Connectivity
More than a traditional breakers:
Measurement
Solutions for optimization of power consumption
Protection
Advanced functions for microgrids and distribution systems
Logics
Ensure continuous power supply and system operation
Connectivity
Integration into all automation and energy management systems
Everything is embedded into Emax 2 thanks to the All-In-One Innovation concept
December 27, 2018

5. SACE Emax 2
Performance

6. SACE Emax 2 Performance footprint reduction
More efficiency in switchgear:
Four construction sizes, reduced installation cubicle
High short circuit rating in smallest frame
Optimized design for higher current–carrying capacity
Embedded functionalities, avoiding external devices, cables and extra space
Benefits:
Reduced footprint, lowering the area required with the same or better performances
Reduced busbar length, saving copper
Reduce panel surface, saving metal sheet
30%
footprint reduction
Discover your saving with Emax 2 switchboard calculator >>
December 27, 2018

7. Up to 30% saving on footprint reduction
SACE Emax 2
Up to 30% saving on footprint reduction
Performance
More efficiency in switchgear:
Four construction sizes, reduced installation cubicle
High short circuit rating in smallest frame
Optimized design for higher current–carrying capacity
Embedded functionalities, avoiding external devices, cables and extra space
Benefits:
Reduced footprint, lowering the area required with the same or better performances
Reduced busbar length, saving copper
Reduce panel surface, saving metal sheet
December 27, 2018

8. SACE Emax 2 Performance The range: Fixed and Draw out version
Same electronic trip across the family
Same auxiliary terminal box
Same height and depth from E2.2 to E6.2
E1.2
E2.2
E4.2
E6.2
A global platform:
Emax 2 IEC
A complete family from 250 A to 6300 A for applications in accordance to IEC standards
Emax 2 UL1066
A complete portfolio of breakers from 800 A to 6000 A for applications in accordance to ANSI C37/UL1066 standards
Emax 2 Multilisting
Offering dedicated to global OEMs which desire to standardize solution thanks to multi-marking IEC , UL and CCC in one device.
Emax 2 High Voltage
Best high voltage performances for renewables up to 900Vac. Perfect combination of electro-mechanical and electronic solution.
December 27, 2018

9. SACE Emax 2 Performance E1.2 The most compact in the world
Interrupting rating up to
Short time withstand 50kA (1s)
20,000 mechanical operations
Installation in vertical or horizontal with trip unit screen rotation
1200A in a cubicle width of 11”(3p), 14”(4p) for drawout
E2.2 Best in class up to 2.000A
Interrupting rating up to
Short time withstand 85kA (1s)
2000A switchboard width of 16”(3p), 20”(4p) for drawout
No insulation distance required on the top of the cradle up to 100kA
December 27, 2018

10. SACE Emax 2 Performance E4.2, The ultimate performance
Interrupting rating up to
Short time withstand 100kA (1s)
3600A in a cubicle width of 20”(3p), 24”(4p) for drawout
No insulation distance required on the top of the cradle up to 100kA
Fully rated neutral in 4p
E6.2, efficiency up to A
Interrupting rating up to
Short time withstand 100kA(1s)
High current carrying capacity in switchgear
Doubled 3600A pole structure
50% and 100% rated neutral
No insulation distance required on the top of the cradle up to 100kA
December 27, 2018

11. SACE Emax 2
Control

12. SACE Emax 2
Control
Optimization of power flow in emerging microgrid means:
Ensure and adapt protection in any condition
Manage different energy source
Interact with the main grid
Manage power absorption
Minimize down-time
Benefits:
Higher reliability
Service continuity
Power absorption optimization
Space and time savings 1 2 3 4 5
Discover your saving with Emax 2
Power controller >>
December 27, 2018

13. SACE Emax 2 Control Adaptive protections:
Ensure and adapt protection in any condition
Manage different energy source
Interact with the main grid
Manage power absorption
Minimize down-time
To guarantee selectivity, it is important to take into account the variation of the short circuit power when moving from on-grid to off-grid operation. The fault current differs if supplied by Utility or by local generation. Emax 2 adapts automatically protection thresholds ensuring protection in any condition.
Benefit: service continuity 1 2 3 4 5 1
Discover your saving with Emax 2
Power controller >>
December 27, 2018

14. SACE Emax 2 Control Transfer Switch:
Ensure and adapt protection in any condition
Manage different energy source
Interact with the main grid
Manage power absorption
Minimize down-time
Embedded solution to switch from the main power circuit to another power source ensuring service continuity and source optimization. Emax 2 via digital communication ensure fast data exchange between the devices and to the network.
Benefit: service continuity, ready to go programming 1 2 2 3 2 4 5 2
Discover your saving with Emax 2
Power controller >>
December 27, 2018

15. SACE Emax 2 Control Interface protection and Synchro-reclosing:
Ensure and adapt protection in any condition
Manage different energy source
Interact with the main grid
Manage power absorption
Minimize down-time
Interface protection based on voltage and frequency are required to disconnect the microgrid from the main grid.
Automatic re-closure reconnect the microgrid to the main grid according to synchrocheck conditions and switching logics.
Benefit: Space savings inside switchgear​, service continuity 1 2 3 4 5 3 3
Discover your saving with Emax 2
Power controller >>
December 27, 2018

16. SACE Emax 2 Control Power controller:
Ensure and adapt protection in any condition
Manage different energy source
Interact with the main grid
Manage power absorption
Minimize down-time
Ekip Power Controller works by managing selected no-priority loads to limit the average power consumption of the system (i.e. thermal and refrigerating loads, lighting apparatus, delayed start loads, charging systems for electric vehicles, generators)
Benefit: ready to use, engineering free 1 4 2 3 4 5 4
Discover your saving with Emax 2
Power controller >>
December 27, 2018

17. SACE Emax 2 Control Load Shedding:
Ensure and adapt protection in any condition
Manage different energy source
Interact with the main grid
Manage power absorption
Minimize down-time
Emax 2 avoids microgrid blackouts after main grid disconnection. Fast disconnection of no-priority loads prevents frequency drop and main load continuity.
Benefit: service continuity, no down-time costs 1 2 3 4 5 5
Discover your saving with Emax 2
Power controller >>
December 27, 2018

18. SACE Emax 2 Control Ekip Dip: standard applications
Ekip Touch: the smart trip unit
Ekip Hi-Touch: multifunction trip unit LI
LSI
LSIG LI
LSI
LSIG
LSI
LSIG
Current protections for distribution
Thermal memory, separate settings for neutral
LED Permanent Trip cause indication with time and date
Complete protection set for distribution and generation
Voltage, Power, Energy measurement
Intuitive touchscreen interface
Permanent Trip cause indication directly on display
Datalogger
Complete protection set for distribution and generation
Exclusive directional protection for complex grids
Dual setting for smart grids and arc-flash
Voltage, Power, Energy measurement & Harmonics
December 27, 2018

19. SACE Emax 2
Connectivity

20. SACE Emax 2 Connectivity
Key features
Plug & play communication cartridge modules avoiding external gateway and interfaces.
A wide selection of field bus protocols to simplify integration in any system and network
First circuit breaker with IEC61850 communication, avoiding external relays and complex integration
Multi-protocol platform to ensure different protocols to work together
Direct cloud connectivity to ABB Ability for valued added services
Wide set of analog and digital interfaces to interact with any ecosystem
Gateway free
Maximum reliability
Zero space
Multi protocols
Universal interface
External relay free
In one single product what you need for a simple and comprehensive integration
December 27, 2018

21. SACE Emax 2 Connectivity Plug & Play modules Power of choice
Emax 2 solution for communication integration includes Ekip Com modules for direct communication with the 7 most common industrial communication protocols:
Modbus RTU, Modbus TCP, Profibus DP, DeviceNet, ProfiNet, Ethernet/IP, IEC 61850
Multiple modules can be used simultaneously
Emax 2 offers also a wide set of analog and digital I/O to acquire external measurement (i.e temperature) and signals.
Power of choice
December 27, 2018

22. Maintenance costs reduced up to 30%
SACE Emax 2
Connectivity
Cloud-based Energy and Asset Management, ABB Ability EDCS
Predict
Supervise the system health conditions and predict next maintenance actions
Monitor
Discover plant performance, supervise the electrical system and allocate costs
Optimize
Analyze the relevant information, improve the use of your assets and take the right business decision
Control
Remotely implement an effective power management strategy to simply achieve energy savings
Maintenance costs reduced up to 30%
December 27, 2018

23. SACE Emax 2
Ease of use

24. Ease of use - Architecture
SACE Emax 2
Ease of use - Architecture
Auxiliary terminals area
Trip Units
Cartridge modules area
Accessories area
Safety area
-25% time saved during accessories installation compared to the previous series of ACB
December 27, 2018

25. Ease of use - Accessories
SACE Emax 2
Ease of use - Accessories
Adjustable terminals
Pre-wired accessories
Intuitive indications
-25% time saved during accessories installation compared to the previous series of ACB
December 27, 2018

26. Ease of use - Commissioning
SACE Emax 2
Ease of use - Commissioning
Easy and fast commissioning by Ekip Connect:
Device setting
Protection setting
Diagnostic
Reporting
Testing
Versions:
Mobile
Laptop
-50% of time saved during trip units commissioning
December 27, 2018

27. December 27, 2018