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Seamless Integration and Machine Upgrade

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Presentation on theme: "Seamless Integration and Machine Upgrade"— Presentation transcript:

1 Seamless Integration and Machine Upgrade

2 More Than 20+ Years Experiences in Controller Protocols
We now can speak a lot of machine languages Factory automation: PLCs, inverters, robotic arms, CNC, motors, … Building automation: BACnet, KNX, … Smart grid: DL/T 645, IEC 104, … Automotive automation: CANopen, J1939, … OPC UA Industrial equipment Barcode scanner Weighing instruments Tower lights (Alarm lights) And more …

3 The Need for a Protocol Gateway
To improve the factory efficiency, monitor day-to-day data is a must. But, collecting data from machines can be hard. They all speak different languages (protocols) An universal protocol is then invented: OPC UA <Control Room> What?? Well Done! Estimate performance -> then you can predict your machine Data collection comes first!

4 The Need for a Protocol Gateway
To help machines communicate It may be costly and difficult to use proprietary protocols Tight budgets always exist No budget to buy a new machine Modifying existing ones is preferred Cost-effective to use standard protocols OPC UA MQTT MODBUS

5 cMT Gateway Product Line
(Built-in Wi-Fi) cMT-G03 (Serial Bridge) cMT-G04 (Ethernet Bridge)

6 Features OPC UA server and client MQTT server and client
Certified OPC UA server Authorization can be enabled with username/password and X.509 certificate MQTT server and client Data logger (EBPro V ) Can synchronize to database servers Event detector (EBPro V ) Events can also be synchronized to database servers Support events EasyAccess 2.0 – remote access your machine Macros for automating day-to-day work or unit conversion Model-specific features Ethernet separation – secure your machine network Support Wi-Fi Modbus has no password protection

7 Feature | OPC UA Certified
Complied with OPC UA standard and interoperable with other products Certification includes Compliance testing Usability (Ease of use) Behavior (User-expected behavior) Interoperability (with at least 5 UA clients) Efficiency (36-hour rally test)

8 Applications OEM machine Brand X PLC
Brand Y HMI (may or may not be Weintek’s) Use cMT-G01 as OPC UA protocol gateway With the capability to use EA2.0 pass-through to remotely access the PLCs program (online monitoring, modifying, downloading…)

9 Applications A garment/clothing factory collects data using MQTT
Worker efficiency (e.g. sewing speed) Goods tracking

10 1 | cMT-G01 Supports OPC UA/MQTT/MODBUS Hardware connectivity
Announced in Jan 2017 Supports OPC UA/MQTT/MODBUS Hardware connectivity 2 separate Ethernet ports Connects to (1) machine network (2) company/factory network 3 serial ports (RS232, RS485-2W and RS485-4W) Connects to 3 different devices at the same time LAN2 LAN1 COM 1 RS232 COM 2 RS485-2/4W COM 3 RS485-2W

11 1 | cMT-G01 Ethernet Serial Use additional comm. Interface of PLC
Connects to Siemens S /300, Rockwell, etc. - COM1 RS232 - COM2 RS485 2W - cOM3 RS485 2W/4W Ethernet Connects to Siemens, Rockwell, Mitsubishi, etc. PLCs or controllers - 1 x Factory WAN - 1 x Machine LAN And more… - EasyAccess2.0 - s - Time Synchronization OPC UA/MQTT/EA 2.0 Use additional comm. Interface of PLC (serial or Ethernet)

12 2 | cMT-G02 (Built-in Wi-Fi)
Announced in Jan 2018 IIoT gateway with Wi-Fi capability No need to re-wire Ethernet cables Hardware connectivity 1 Ethernet port Connects to machine network 1 Wi-Fi interface Connects to company/factory network 3 serial ports (RS232, RS485-2W and RS485-4W) Connects to 3 different devices at the same time Wi-Fi LAN COM 1 RS232 COM 2 RS485-2/4W COM 3 RS485-2W

13 2 | cMT-G02 (Built-in Wi-Fi)
Serial Connects to Siemens S /300, Rockwell, etc. - COM1 RS232 - COM2 RS485 2W - cOM3 RS485 2W/4W Ethernet Connects to Siemens, Rockwell, Mitsubishi, etc. PLCs or controllers - 1 x Factory Wi-Fi - 1 x Machine LAN And more… - EasyAccess2.0 - s - Time Synchronization OPC UA/MQTT/EA2.0 Use additional comm. Interface of PLC (serial or Ethernet)

14 3 | cMT-G03 (Serial Bridge)
Upgrade your existing serial-based controller and touch panel without modifying any code Transparent (pass-through) between COM1 and COM2 Protocol analyzer for PLC address mapping (like a Wireshark for serial ports) Hardware connectivity 1 Ethernet port Connects to machine network Transparent serial port (RS232, RS485-2W or RS485-4W) One for existing HMI and one for existing PLC COM 1 In Serial bridge COM 2 Out

15 3 | cMT-G03 (Serial Bridge)
Similar to a serial-based Wireshark Company/Factory Network MQTT, OPC UA, MODBUS RS232/RS485-2W/4W

16 3 | cMT-G03 (Serial Bridge)
OPC UA/MQTT/EA2.0 No additional serial interface needed serial serial serial

17 3 | cMT-G03 (Serial Bridge) Supported Drivers
Brands Driver Coverage # CD Automation All 1 ELSIST S.r.l. 2 FATEK AUTOMATION Corporation KEYENCE Corporation 4 KOYO ELECTRONICS CO., LTD. LS industrial Systems LS MASTER-K MODBUS RTU LS Mecapion LS Mecapion Metronix AnyPack Mitsubishi Electric Corporation 20 MODBUS IDA 6 OMRON Corporation Panasonic Electric Works PLCs (no servomotors) Rockwell Automation, Inc. Allen-Branley CompactLogix/FlexLogix Allen-Branley DF1 Allen-Branley PLC5 3 Schneider Electric Industries All but Unitelway 5 Shenzhen Inovance technology Co., Ltd Siemens AG (*1) TI505 TI565 Trio Motion Technology *1: For token-based bus, such as MPI, no pass-through is needed.

18 4 | cMT-G04 (Ethernet Bridge)
IIoT gateway with Ethernet bridge Save wiring cost with built-in Ethernet switch SW1 and SW2 connect to machine network LAN port connects to company/factory network SW1 Switch (With IP) SW2 LAN

19 4 | cMT-G04 (Ethernet Bridge)
Company/Factory Network

20 4 | cMT-G04 (Ethernet Bridge)
MACHINE With HMI OPC UA/MQTT/EA2.0 No additional serial interface needed LAN/WAN SW1 Ethernet SW2

21 SW1 to SW2 are connected via an internal Ethernet switch
cMT-G01 cMT-G02 cMT-G03 cMT-G04 COM 1 RS232 LAN1 COM 1 RS232 Wi-Fi COM 1 In LAN SW1 (With IP Address) Switch SW2 COM 2 RS485-2/4W LAN2 COM 2 RS485-2/4W LAN Serial bridge COM 3 RS485-2W COM 3 RS485-2W COM 2 Out OPC UA MQTT Database Web LAN OPC UA MQTT Database Web OPC UA MQTT Database Web OPC UA MQTT Database Web Wi-Fi Gateway Serial Bridge Ethernet Bridge SW Feature Denotes a software feature COM1/2: RS232/RS485-2W/4W SW1 to SW2 are connected via an internal Ethernet switch HW Interface Denotes a hardware interface

22 How to Choose? If you can modify the controller programs If you cannot
cMT-G01/G02 If you cannot cMT-G03/G04 G03 (Serial) G04 (Ethernet)

23 How to Choose? Wi-Fi Two Ethernet ports
cMT-G02 Two Ethernet ports cMT-G01/G02/G04 Don’t want to have extra Ethernet switch cMT-G04

24 Ask US AT support@napa.fr
QUESTIONS ? Ask US AT


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