1. Introduction to The Department of mining, petroleum and metallurgical engineering

2. Prof Dr. Salah El-Din El-Mofty September 2008

3. Introduction to MPM dept.
The dept. of MPM encompasses programs concerned with finding, production, management and utilization of mineral resources, Oil and Gas.
One of the strong points in this dept. is the interaction between various groups within and outside the department.

4. Introduction to MPM dept.
There are three B.Cs. Degrees given by this department which are:
Mining Engineering B.Sc.
Petroleum Engineering B.Sc.
Metallurgical B.Sc.

5. Introduction to MPM dept
The programs in the department can be divided into three broad interrelated areas which are:
Mining Engineering Division
Petroleum Engineering Division
Metallurgical Engineering Division

6. 1.Mining Engineering Division
It is the branch responsible for extracting mineral wealth from earth’s crust for direct use or for subsequent processing.
It impacts all down stream industries such as metal, nonmetal, chemical, agricultural, construction, space industries.

7. 1.Mining Engineering Division
It provides engineering courses such as:
Mathematics
Physics
Chemistry
Geology
Rock Mechanics
Ventilation
Mining Engineering
Surveying
Mineral Processing

8. 1.Mining Engineering Division
The mining division is well equipped with several laboratories and pilot scale units.
These include the fields of:
Mine surveying
Rock mechanics
Mine ventilation
Mining geology
Ore mineralogy
Material Technology & Chemical Analysis

9. 1.Mining Engineering Division
Graduates are capable of executing and managing the following engineering duties:
Surveying
Quarry and open pit engineering
Underground mining
Material processing and Material processing plant design
Mine ventilation
Road construction
Tunneling

10. 2. Petroleum Engineering division
Teaching petroleum engineering started in the fall of 1944.
At that time, the department was the first of its kind in the Middle East and Africa.

11. 2. Petroleum Engineering division
Besides the B.Sc., the department grants two postgraduate diplomas in exploration and production engineering, an M.Sc. And Ph.D. degrees in petroleum engineering.

12. 2. Petroleum Engineering division
Relationship between the teaching stuff and the industry is rather excellent.
Most of the postgraduates are industry members and the topics of their research work address industry problems.

13. 3. Metallurgical Engineering Division
Metallurgical Engineering embraces science and technology of making and treating of metals and alloys.
Physics and chemistry of metals are the foundation of this specialty which is applied to industries including iron and steel making, aluminum industry, foundries, heat treatment shops and nuclear fuel cycle.

14. 3. Metallurgical Engineering Division
It is well equipped with laboratories that cover:
Wet chemical analysis
Optical metallographic
X-ray diffraction
Scanning electron microscope
Mechanical testing

15. 3. Metallurgical Engineering Division
The relationship of this division with the industry is strong and fruitful for both sides.
Applied research contracted with industry is taken as the subjects of M.Sc. And Ph.D. thesis and helps and development of the industry.
Short term projects in topics like local manufacturing, failure analysis and corrosion control are normal business of the faculty members.

16. Mining Division

18. الثروة التعدينية فى مصر تم تقسيمها إلى ثلاث عناصررئيسية:
أ - خامات الطاقة الصلبة وتشمل :
1- الخامات الكربونية مثل الفحم والطفلات الكربونية والاحجار الزيتية.
2- الخامات المشعة مثل اليورانيوم والثوريوم .
ب- الخامات الفلزية وتشمل :
1- الخامات الحديدية :الالمنيت – المنجنيز – الكروم- الحديد
2- الخامات الغير الحديدية : النحاس – النيكل – الرصاص – الزنك الكوبالت – الفانديوم ....الخ .
3- المعادن النفيسة : الذهب – الفضة – البلاتين

19. ج- خامات لافلزية وتشمل :
1- خامات الصناعات الكيميائية والاسمدة مثل الفوسفات- المتبخرات البوتاسيوم – الكبريت- الحجر الجيرى – التلك
2- خامات الحراريات والسيراميك مثل الفلسبار – الكولين -الطفلات – رمل الزجاج – الزيركون – كوارتز – البنتونيت- ماجنزيت – ميكا .
3- خامات مواد البناء والرصف مثل الحجر الجيرى – الرمال الحجر الرملى البازلت – الزلط – الدولوميت .
4- الاحجار الكريمة وشبه الكريمة واحجار الزيتية مثل : الزبرجد – الزمرد – التركواز – رخام – الباستر - جرانيت سربنتين – احجار جيرية صلبة .
والخريطة التالية توضح اهم الخامات التعدينية ومواقعها فى ج.م.ع

21. شعبة هندسة المناجم أ.د/ صلاح الدين محمد المفتى أستاذ المناجم أكتوبر 2008

22. Rocks

23. Rocks are naturally occurring solids composed of one or more minerals.
Rocks are identified by the minerals they contain and are grouped according to their origin into three major classes:
Sedimentary
Igneous
Metamorphic

24. Sedimentary rocks are formed from:- (1) the weathering and transport of pre-existing rocks (2) the chemical precipitation of sediments Examples of sedimentary rocks are Limestone

25. Igneous rocks result from the cooling of molten rock or magma to create rocks like Granites

26. Metamorphic rocks have been physically and mineralogically changed by heat and pressure to form another type of rock; for example, the sedimentary rock limestone will become the metamorphic rock Marble

27. Minerals

28. Definitions of Minerals
Geology definition:-
a naturally occuring in organic element or compound have orderly internal structure and characteristic chemical composition, crystal form, and physical.
Economic definitions:-
when economists, engineers, and scientists use the word "mineral" in an economic context, they generally use the terms "industrial minerals" or "mineral resources." The term "mineral resources" refers to the occurrence of any mineral commodity that could be removed from the ground.

29. Class set of minerals

30. Gold
Barite
Muscovite
Ilmenite

31. Mining Methods

33. Open Pit Surface Mine
The definition of a open pit mine is "an excavation or cut made at the surface of the ground for the purpose of extracting ore and which is open to the surface for the duration of the mine’s life.

35. Underground mining
Underground mining involves the excavation of tunnels and rooms beneath Earth's surface. Compared to surface mining, underground mining is expensive and dangerous.

37. Prof .Dr. Abd El- Satar Dahab
Petroleum Division
Prof .Dr. Abd El- Satar Dahab

38. Introduction to Petroleum Industry

39. Structured around major activities:
Up Stream:
Exploration
Drilling
Production
Reservoir

40. Structured around major activities:
Down Stream:
Transportation
Refining
Petrochemicals
Marketing
Division of work may change: time, location, size, policies, laws

41. Traits of the Oil and Gas industry
Require large investments
Entail high technical and political risks
Products are exhaustible: no recycling
Has a great influence of foreign societies
Has major international companies and many local or international independents
Deal with strategic commodities
Heavily use high technology

42. Weight of the ME in World’s Energy
Share of production in 30% ( 22 MMB/D )
Low regional consumption
Big share of reserves: oil 65% , Gas 30%
Low production cost
Strategic location
Surplus refined products ( 23% from their production )

43. The Future : Weight of ME
World will still depend on oil and gas
ME lead will continue
Major reserves will remain in the ME

44. Main Market of Middle East Oil
Area
% of Imports
USA 21
OECD , Europe
43.2
Japan 64
Eastern Asia 80

45. Major ME exporters of LNG
Area
Million tons / year
Qatar 40
Algeria
14.7
Iran 5
Abu Dhabi
3.4
The ME will Enjoy its central position for the years to come .

46. The Rock Cycle Sedimentary Sediments Magma Rocks Metamorphic Igneous

51. مصيدة متكونة نتيجة لقبة ملحية خارقة

52. مصيدة تركيبة أثر الفوالق على انفصال تجمعات النفط في مصايد منفصلة من الكتلة المتصدعة .

54. Geophysical Prospecting Methods
1) Magnetic Surveying :
Where : F - magnetic Force.
A – constant generally unity.
M1 & M2 – strength of the respective poles.
r – distance between poles.
M1 M2 r
F = a 2

55. F = G 2) Gravity Surveying :
Where : F – Gravitational force between two point masses M1 & M2
d – Distance between M1 & M2
G – Gravitational constant
( 6.67 × m / kg S )
M1 M2 d
F = G 2
-11 3 2

56. 3) Seismic Surveying .
4) Remote Sensing:
Collection of data without the actual contact of the object . ( aeromagnetic & gravity ) .
Useful for topographic mapping specially in desert areas
When used in conjunction with other techniques such as gravity & magnetic , it may delineate anomalies that deserve further attention on the ground

57. Rigs, Drill String\START.EXE

58. Metallurgical Division Prof. Dr. Randa Abd-El Karim

59. Introduction to Metallurgical Engineering

60. The aluminium story – adding and retaining value
ALUMINIUM PRODUCTION
The aluminium life cycle retains the value of the original natural resource and energy inputs through its capacity to be recycled.

61. GHGs from Primary Aluminium Production
Alumina Production
1.5 – 2.5 t CO2eq/t Al
IAI average = 1.9
PFC Generation
0.02 – 24.5 t CO2eq/t Al
Global average = 1.26
Cathode Block
Molten Aluminium
Feeder
Gases
Anode
Electrolyte
Electricity Input
15.6 MWh/t Al
0 – 20.8 t CO2/t Al
IAI average = 5.8
Anode Carbon
1.7 – 2.1 t CO2eq/t Al
IAI average = 2.0
Source: IAI Life Cycle Inventory Data
IAI 2003 PFC Survey
GHG from Primary Aluminium Production
Two PFC (perfluorocarbon compounds - CF4 and C2F6) contribute about 40% of direct primary aluminium GHG emissions

62. Nano Materials Automotive example
Carbon nanotubes based alloys are being examined as a replacement for automobile frames due to their high strength and reduced weight
Nano-scale metal oxide ceramic catalysts will further reduce harmful emissions
Nano-powders and coatings will increase durability of paint coatings
Nano-catalysts and membrane technologies will play critical role in making fuel cells economically viable and replacing the internal combustion engine
The unique combination of stiffness and toughness of nano- polymer composites will make these lightweight materials ideal substitutes for steel in automobiles. Additionally, nanopolymer composite panels enables electrostatic painting, greatly reducing paint costs and environmental issues

63. A picture of nanofibrils shown with a human hair for reference (reproduced with permission from Espin Technologies, Inc.)

64. AN EXAMPLE OF WHAT CORROSION CAN DO
I know you know what corrosion looks like, but let me show you a few pictures to illustrate what corrosion can do other than just make things look rusty like this picture.

66. Severe Corrosion Environment

67. Corroded C-141

68. Corroded C-141

69. Environmental Pollution

71. Thank You