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Optimization of enzymatic hydrolysis on nanofibers production for their use on nanopapers production Quim Tarrésa*, M. Àngels Pèlacha , Manuel Alcalaa,

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Presentation on theme: "Optimization of enzymatic hydrolysis on nanofibers production for their use on nanopapers production Quim Tarrésa*, M. Àngels Pèlacha , Manuel Alcalaa,"— Presentation transcript:

1 Optimization of enzymatic hydrolysis on nanofibers production for their use on nanopapers production
Quim Tarrésa*, M. Àngels Pèlacha , Manuel Alcalaa, Fabiola Vilasecaa, Marc Delgado-Aguilara, Pere Mutjéa

2 Introduction Nanocellulose and its derivatives have become a topic of great interest by the scientific and technological community due to its availability, lightweight and properties. Among their potential applications, such as transparent membranes for electronics, aerogels for oil absorbing and bionanocomposites, cellulose nanofibers (CNF) have been widely used for paper reinforcement.

3 Introduction In recent years, nanocellulose has generated great interest in the scientific and technological community. Katja and Kautto (2013)

4 Characterization of CNF
Introduction Cellulose nanofibers (CNF) Fiber pretreatment Mechanical beating Oxidation catalyst by TEMPO Acid hydrolysis Enzymatic hydrolysis Desestructuration High press homogenizer Microfluidizer Grinder (MAZUKO) Characterization of CNF Degree of polymerization Cationic demand Carboxylic content Specific surface Diameter Standard performance

5 Objective The main objectives of this work are:
Optimize enzymatic hydrolysis conditions by pH, concentration of pulp, temperature, time and enzyme dosage for CNF production. Evaluate the effect of enzyme concentration and application time on the characteristics of the obtained CNF. Determine reinforcement potential of CNF as papermaking additive. Study the mechanical and optical properties of nanopapers produced from different obtained CNF.

6 Methodology BHKP Mechanical Beating Enzymatic hydrolysis
Desestructuration CNF

7 Papermaking with 3% of CNF
Methodology CNF Applications Papermaking with 3% of CNF Nanopapers production Characterization - Cationic demand - Specific Surface - Diameter - Yield of nanofibrilation - Transmittance - Degree of polymerization

8 Results and discussion
Effect of Temperature, pH and concentration of pulp: Treatment Temperature (ºC) Time (h) Enzyme concentration (g/t) Fiber concentration (%) pH 1 50 2 160 3 7 5 4 60

9 Results and discussion
Evaluation of the effectiveness of obtained CNF on a reference suport 100% Working conditions: - 50ºC - 5% fibra - pH 5 Different letters indicate significant differences in treatment effect (P<0,05)

10 Results and discussion
Characterization of obtained CNF Enzyme conc. Time Cationic demand Specific surface Diameter Yield Transmittance at 800 nm DP (g/t) (h) (µeq·g/g) (m2/g) (nm) (%) 80 2 175 64,8 38,6 14,2 28,7 450 3 179 66,7 37,5 19,5 30,4 431 4 187 70,6 35,4 20,5 31,5 412 160 183 68,7 36,4 16,3 419 215 84,3 29,7 20,1 30 346 255 103,7 24,1 29,4 34,5 320 240 252 102,3 24,4 27,9 317 253 102,8 24,3 28,9 33,6 315 258 105,2 23,8 34 38,9 307 246 99,3 25,2 29,2 31,9 324 250 101,3 24,7 32,1 318 36,1 309 TEMPO 5 mmols 1170 183,6 13,6 >95 80,8 490 Enzyme conc. (g/t) Time (h) Cationic demand (µeq·g/g) Specific surface (m2/g) Diameter (nm) Yield (%) Transmittance at 800 nm DP 160 4 255 103,7 24,1 29,4 34,5 320 240 258 105,2 23,8 34,0 38,9 307 2 246 99,3 25,2 29,2 31,9 324 3 250 101,3 24,7 28,7 32,1 318 36,1 309 TEMPO 5 mmols 1170 183,6 13,6 >95 80,8 490

11 Results and discussion
Influence of enzyme dosage on specific surface of CNF

12 Results and discussion
Evolution between cationic demand and degree of polymerization for different enzyme dosage

13 Results and discussion
Evaluation of CNF production cost Type of CNF Production cost (€/t CNF)* Pretreatment cost Cost of desestructuration Total Cost Chemical cost Enzymatic cost Energetic cost TEMPO basic pH 0,00 € 30 € 1.530 € TEMPO neutral pH Enzymatic hydrolysis 160 g/t 4 h 320 € 61,80 € 240 g/t 4 h 480 € 320 g/t 2 h 640 € 30,90 € 320 g/t 3 h 46,30 € 320 g/t 4 h *Energetic cost was calculated by 0,08 €/kWh

14 Results and discussion
Nanopapers characterization Enzyme conc. (g/t) Time (h) Cmax (MPa) A. Fmax (%) MYoung Transmittance 800 nm Thickness (nm) 80 4 50,5±3,1a 3,0±1,0a 3714,0±312,6a 11,6 0,035 160 70,1±2,1b 3,4±0,4b 4565,4±412,5b 13,8 0,025 240 82,4±1,2c 4,1±0,7c 5077,0±315,7c 14,9 0,028 320 112,9±2,1d 5,7±0,3d 6002,9±365,4d 22,5 0,026 TEMPO 5 mmols 135,21±0,7 3,59±0,2 11880,0±227,1 46,0 0,023 Different letters indicate significant differences in treatment effect (P<0,05) (A) (B)

15 Conclusions The main conclusions of this work are:
It has been shown that the optimum conditions for carrying out the enzymatic hydrolysis are T = 50 °C, C = 5% , pH 5 and t≥2h to enzyme doses that are between 160 and 320 g/t. Nanofibers obtained from enzymatic hydrolysis have characteristics lower than those obtained by TEMPO catalyzed oxidation. However, these are equally effective in terms of increases in mechanical properties applied in papermaking. Moreover, from a technical and economic point of view, the five previous cases that have similar effectiveness has been determined that the use of a smaller amount of enzyme is economically more profitable

16 Conclusions The results, demonstrate that by enzymatic hydrolysis pretreatment is not possible get CNF with the same quality as by TEMPO oxidation. On the films or nanopapers production has shown that nanofibers produced by enzymatic hydrolysis have a lower degree of transparency and also inferior mechanical properties.

17 Conclusions Is shown that on the equivalence between intrinsic properties of fibers and quantity of links to obtain good mechanical properties of nanopapers, the number of links that they are able to produce is a predominant factor. Finally, it has been found that the production of cellulose nanofibers using enzymatic hydrolysis represents a reduction of more than 90% of the production costs.

18 Thanks for your attention


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