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PRICING & PURCHASING SUMMIT

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Presentation on theme: "PRICING & PURCHASING SUMMIT"— Presentation transcript:

1 PRICING & PURCHASING SUMMIT
WASHINGTON DC | NOVEMBER PRICING & PURCHASING SUMMIT

2 Ethylene: A North American Renaissance
Track: Chemicals and Plastics Ethylene: A North American Renaissance 12, November 2014 Howard Rappaport Senior Director - Chemicals

3 Agenda Industry Drivers Supply / Demand Price Outlook
Pricing & Purchasing Summit / November 2014 Agenda Industry Drivers Feedstocks Oil, Natural Gas, Coal Regional Differences Cash Costs Supply / Demand New Capacity Demand Growth Supply Situation Price Outlook Buyers Bottom Line

4 Industry drivers Feedstocks play a very important role
Pricing & Purchasing Summit / November 2014 Industry drivers Feedstocks play a very important role Natural gas is king in North America and the Middle East, while other regions rely on crude oil (and coal in China) Waves of new capacity are coming in the U.S. based on ethane, however it will be at least more years before we see a significant impact on prices Europe will continue to consolidate capacity while the U.S. , Asia and Middle East keep building Chemical industry margins have been at record levels in the U.S. and are expected to erode SLOWLY over the next 18 – 24 months The U.S. will have to become a larger exporter of polyethylene and other ethylene derivatives as new capacity comes on line

5 The importance of ethylene in the chemical business
Pricing & Purchasing Summit / November 2014 The importance of ethylene in the chemical business World’s largest volume petrochemical product Key building block in several widely used materials: Polyethylene, PVC, Polyester & PET, Styrene & PS, Ethylene Glycol “Cracking” process can yield several important co-products and by- products: Benzene, propylene, butadiene Can be produced using crude oil, natural gas, coal or biomass Millions of tons of new capacity have been announced for the North American market

6 11/13/ :59 AM Pricing & Purchasing Summit / November 2014 North American NGL production ramping up with shale gas and tight oil production MMBPD US NGL Supply Ample New Feedstocks for Olefins other is historical supply, conventional crude/gas recovery, refinery coproducts yellow shaded area is “NEW” supply (unconventional) Horizontal drilling Fracking Split Mostly ethane – limited only by outlets (to discuss in next slide) Others grow but not as big as step change for ethane

7 The U.S. is becoming the world’s largest LPG exporter
Pricing & Purchasing Summit / November 2014 The U.S. is becoming the world’s largest LPG exporter

8 Shale gas geology is not unique to the U.S.
Pricing & Purchasing Summit / November 2014 Shale gas geology is not unique to the U.S.

9 China leads in coal chemical development
Pricing & Purchasing Summit / November 2014 Gasification Crude Methanol Merchant Methanol MTO/MTP Oxalate Ester Acetyl MTA Ethylene Propylene MEG Ethanol PX In Commercial Production In Pilot Test

10 Several coal chemical projects are on the horizon in China
11/13/ :59 AM Pricing & Purchasing Summit / November 2014 Multiple plants are in operation Many more are under construction CTO and CTMEG projects are built in coal-rich west MTO projects are built along east coast Some planned projects may not be built CTO CTMEG MTO

11 Coal geology is also not unique to China
11/13/ :59 AM Pricing & Purchasing Summit / November 2014 Coal geology is also not unique to China Lignite, or brown coal, is the lowest rank of coal and used almost exclusively as fuel for electric power generation. Jet, a compact form of lignite, is sometimes polished and has been used as an ornamental stone since the Upper Palaeolithic. Sub-bituminous coal, whose properties range from those of lignite to those of bituminous coal, is used primarily as fuel for steam-electric power generation and is an important source of light aromatic hydrocarbons for the chemical synthesis industry. Bituminous coal is a dense sedimentary rock, usually black, but sometimes dark brown, often with well-defined bands of bright and dull material; it is used primarily as fuel in steam-electric power generation, with substantial quantities used for heat and power applications in manufacturing and to make coke. "Steam coal" is a grade between bituminous coal and anthracite, once widely used as a fuel for steam locomotives. In this specialized use, it is sometimes known as "sea-coal" in the US.[11] Small steam coal (dry small steam nuts or DSSN) was used as a fuel for domestic water heating. Anthracite, the highest rank of coal, is a harder, glossy black coal used primarily for residential and commercial space heating. It may be divided further into metamorphically altered bituminous coal and "petrified oil", as from the deposits in Pennsylvania

12 2014 ethylene regional cost curve: a feedstock story
Pricing & Purchasing Summit / November 2014 2014 ethylene regional cost curve: a feedstock story Higher cost regions Lower cost regions This is an ethylene cash cost curve. It shows how the world key regions lined up in 2008 relative to their respective annual cost of production of one ton of ethylene You will note that the MDE was all alone on the left hand side of the chart with a great advantage over every other region including NAM which was very much in the middle of the pack… with NEA and WEP on the high side. Then along came the shale gas phenomenon and changed every thing. Note that while the naptha based producers in Asia Europe and SAM remain high --- the NAM producer have moved way down the curve and are now on par with MDE.

13 2014 global ethylene capacity = 153 million metric tons
Pricing & Purchasing Summit / November 2014 2014 global ethylene capacity = 153 million metric tons So lets look at where the ethylene capacity is currently located. 153 mmtons capactiy this year. One third in asia One quarter in NAM Followed by MDE and Europe Equally important to the location of the capacity is the predominant feedstock used in each region This pie shows that nearly one half of the worlds ethylene production is based on naptha derived from crude oil A bit more than one third of the capacity is based on ethane – mostly in MDE and NAM. These feedstocks have a big impact on costs as you will see in this next chart. Ethylene Nameplate Capacity By Major Region Ethylene Production By Feedstock

14 Pricing & Purchasing Summit / November 2014
Global capacity additions in sync with demand growth forecast, through 2016 So if you remember our first slide that said capacity changes were based primarily on relative cost advantages or proximity to demand you can see that played out here. This chart shows ethylene capacity additions from 2009 – 2013 Most capacity added in Asia and MDE. – NAM and Europe shutting down capacity. (reveal) A look at the next few years shows NAM back in the equation – courtesy of shale gas. MDE still adding but at a slower pace. Asia, primarily china – adding significant capacity due to proximity of demand and exploiting cheap coal. Much of the China capacity linked to coal. = +25M MT = +31M MT

15 Ethylene Capacity Additions
11/13/ :59 AM Pricing & Purchasing Summit / November 2014 Unprecedented capacity additions in North America due to ample ethane supply Ethylene Capacity Additions 2014 2015 2016 2017 2018 2019 2020 Total Additions Projected North American Ethylene ( ) (Thousand Metric Tons per Year) through 2020 Company Location BASF/Total Port Arthur. TX 170 ChevronPhillips Cedar Bayou, TX 150 1350 1500 Dow Freeport, and Plaquemine 220 600 900 1720 Eastman Longview, TX 17 Equistar All Locations 385 477 250 1112 ExxonMobil Baytown, TX 750 FHR PT Arthur 100 Formosa Point Comfort, TX 1150 Oxy/Mexichem Ingleside, TX 137 413 550 Sasol Lake Charles, LA 387 1163 1550 Westlake 94 122 216 Williams Geismar, LA 258 Braskem Idesa Mexico 1000 Nova Sarnia 168 Firm: 666 1177 1168 4674 2326 11,011

16 Ethylene demand still growing by 5-6% long term
Pricing & Purchasing Summit / November 2014 Ethylene demand still growing by 5-6% long term 134 Million Metric Tons 196 Million Metric Tons 2013 2023

17 Low cost regions will push excess ethylene supply to other regions
Pricing & Purchasing Summit / November 2014 Low cost regions will push excess ethylene supply to other regions Ethylene equivalent net trade is equal to the differential of total imports and exports of all ethylene based derivatives on a contained ethylene basis plus the net trade of any ethylene monomer that is being traded. Ethylene derivative trade is dominated by polyethylene, vinyls (EDC, VCM, PVC), ethylene glycol and styrene. Given competitive ethane cracking economics in North America, ethylene net equivalent exports from the U.S. and Canada are forecast to increase significantly as new ethylene capacity is added to the region. The new capacity will have an emphasis on derivative exports given a modest forecast for growth in domestic demand. The combined net exports from all regions from 2014 to 2020 are forecast to increase by 10 million metric tons. Logistics systems around the world will be pushed to handle higher and higher volumes of derivative trade adding to the needs for more capital investment in the value chain. Despite significant investment in new ethylene capacity, China net imports of ethylene equivalents will exceed 20 million tons by 2020.

18 US supply/demand balance remains “tight” next year
Pricing & Purchasing Summit / November 2014 US supply/demand balance remains “tight” next year This is our view of supply demand for ethylene in the US through the end of next year. Blue bar = dmenad Orange line nameplate capacity Blue line = effective capacity Near 95% through 15 Selling every pound that can be made.

19 2015 US ethylene production loss “forecast”
Pricing & Purchasing Summit / November 2014 2015 US ethylene production loss “forecast” Monthly, Million Pounds Cumulative So what do we expect for 2015. Some relief but not much. Still expect more than 3 mmtons lost with heavy T/A’s expected during q2. Not a lot of opportunity to rebuild low inventories.

20 Ethylene margins soar in North America
Pricing & Purchasing Summit / November 2014 Ethylene margins soar in North America

21 Global ethylene prices relatively calm next year
Pricing & Purchasing Summit / November 2014 Global ethylene prices relatively calm next year

22 Pricing & Purchasing Summit / November 2014
Buyers bottom line A smoother price profile with slight downward potential is possible next year if we continue to see softening in energy prices No need to build inventories if the chemical and refining industry complex is running smoothly, but there is not much “excess” in the system Producers will attempt to pass along any cost increases, no matter how small New capacity will not be here in time to have a major impact on 2015 / prices Producers will try and capitalize on any supply disruption event We are definitely coming down from peak pricing… some MODEST relief is in sight (some of it will be in the form of reduced volatility) Increases in Chinese PE consumption could temporarily tighten up supply

23 Propylene: Too much, too soon?
Track: Chemicals and Plastics Propylene: Too much, too soon? 12, November 2014 Daniel De Castro Senior Economist

24 Agenda Industry Drivers Feedstocks Supply / Demand New Capacity
Pricing & Purchasing Summit / November 2014 Agenda Industry Drivers Feedstocks Supply / Demand New Capacity Price Outlook Buyers Bottom Line

25 Propylene Key Takeaways
Pricing & Purchasing Summit / November 2014 Propylene Key Takeaways Propylene is poised to be oversupplied on a global basis, driven by massive investments in on-purpose technology to fill the supply-gap created by “lightening” of global steam cracker feedslates. Propylene prices will drop relative to ethylene due to the rapidly expanding on- purpose production. Eventually economics drive capacity additions at a more measured rate. Continuous on-purpose additions required long term to meet demand growth. P/E price ratios could drop (to PDH cash costs), impacting cracker Cash Costs (operating rates on heavy feeds) and offer more incentives to refineries to invest in Alkylation. This also could give demand a boost at the expense of other plastics.

26 Energy advantage benefiting US chemical producers
11/13/ :59 AM Pricing & Purchasing Summit / November 2014 Energy advantage benefiting US chemical producers

27 NGL’s having different effects on propylene supply
11/13/2018 Pricing & Purchasing Summit / November 2014 NGL’s having different effects on propylene supply

28 Key Routes to Produce Propylene
Pricing & Purchasing Summit / November 2014 Key Routes to Produce Propylene Motor Gasoline Motor Gasoline Alkylation Unit High Octane Motor Gasoline Crude Unit FCC Unit Crude Oil Other Fuel Uses Refining Industry Chemical Industry Direct Refinery Grade chemical consumption Purification Splitter Unit Injection Molding, Fibers, Films Naphtha Polypropylene Steam Cracker (Olefins Plant) Ethane Propane Nat. Gas Other Propylene consumers Ethylene & Olefins On-Purpose

29 Propane abundance in NAM supports PDH additions
Pricing & Purchasing Summit / November 2014 Propane abundance in NAM supports PDH additions

30 Ethylene impacting propylene production
11/13/2018 Pricing & Purchasing Summit / November 2014 Ethylene impacting propylene production Minimal Propylene Production

31 Propylene PDH margins attracting new investment
Pricing & Purchasing Summit / November 2014 Propylene PDH margins attracting new investment

32 Propylene demand growth remains strong
Pricing & Purchasing Summit / November 2014 Propylene demand growth remains strong 89 Million Metric Tons 134 Million Metric Tons 2014 2024

33 Propylene is poised to be oversupplied globally
Pricing & Purchasing Summit / November 2014 Propylene is poised to be oversupplied globally Capacity Overwhelms Anticipated Demand Growth

34 China pursuing on-purpose propylene using coal
Pricing & Purchasing Summit / November 2014 China pursuing on-purpose propylene using coal Million Metric Tons % of Capacity 08-13: + 8 MMT 14-18: + 13 MMT

35 Non-traditional sources supporting propylene additions
Pricing & Purchasing Summit / November 2014 Non-traditional sources supporting propylene additions 35

36 PDH Production by Region
Pricing & Purchasing Summit / November 2014 PDH production goes big around the world Propane available from shale gas/natural gas Changing the economic profile of propylene production Will result in investment in PP capacity in North America, a change from recent trends PDH Production by Region

37 Total World Propylene 2020+
11/13/ :59 AM Pricing & Purchasing Summit / November 2014 Total World Propylene 2020+ Refinery FCC/Coker Steam Crackers On-Purpose 30% – 35% 40% - 45% 25% - 30%

38 Alkylation alternative remains favored
Pricing & Purchasing Summit / November 2014 Alkylation alternative remains favored

39 11/13/ :59 AM Pricing & Purchasing Summit / November 2014 Global propylene net equivalent trade reduces due to the rapid investment in China This chart shows the net propylene import and export position for each major region. It is calculated on both propylene and contained propylene in derivatives. Historically, North America and West Europe served as the main exporters of propylene derivatives to other regions, especially Asia. However, with investments towards the end of last decade, the Middle East is now the largest net exporter of propylene derivatives while Asia remains the largest net importer. China is the largest importer of propylene and propylene derivatives, but with its massive wave of new on purpose capacity additions slows the continual growth of net imports into Asia. Eventually the Middle East continues to grow it’s export position and North America moves back closer to historical levels. West Europe moves to a more balanced position.

40 Polypropylene: Americas Trade Balance
Pricing & Purchasing Summit / November 2014 Polypropylene: Americas Trade Balance

41 Propylene prices will begin to trend lower next year
Pricing & Purchasing Summit / November 2014 Propylene prices will begin to trend lower next year

42 Propylene short-term market outlook
Pricing & Purchasing Summit / November 2014 Propylene short-term market outlook US propylene prices will decline slightly in the fourth quarter before a projected increase in 2015 on the back of refinery supply shortages. European ethylene crackers are utilizing more propane, further reducing propylene output in the region. This will result in continued tightness of supply over the next 12–18 months. Asian propylene markets will remain long next year as derivative demand is soft and domestic producers have shut down excess capacity until consumption growth returns. Reduced pricing volatility is expected next year; however, we will continue to see up-and-down price movement based on demand seasonality and projected refinery turnarounds.

43 Propylene prices increasing in the long-term
11/13/ :59 AM Pricing & Purchasing Summit / November 2014 Propylene prices increasing in the long-term

44 Propylene to Ethylene Price Ratios
Pricing & Purchasing Summit / November 2014 Propylene to Ethylene Price Ratios A Return to the 1990’s? More than 2X GDP Growth in 1990’s

45 Pricing & Purchasing Summit / November 2014
Buyers bottom line Improved demand for polypropylene, combined with unplanned steam cracker production issues and poor metathesis economics, has allowed prices to recover moderately A smoother price profile with slight downward potential is possible next year if we continue to see softening in energy prices Improved pre-planning of all consumers throughout each derivative chain has helped reduce some volatility. Rapid expansion of China non-PP derivative capacity (especially AN) limits export opportunities. No need to build inventories if the chemical and refining industry complex is running smoothly, but there is not much “excess” in the system

46 Thank You! Questions?


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