3. Course Name: Controls Applied Troubleshooting 1 – G16
Code ID: CAT-1-G16 Course Information: Course Type: Instructor led, taught with a 40/60 theory to hands-on approach. Theory portions will be followed by lab exercises to ensure an in-depth understanding of all key topics Course Length: 5 days Student Profile: Maintenance technicians, Skilled Trades, Engineers, Supervisory Staff new to Rockwell PLC at GM Prerequisites: All participants should have a fundamental understanding of relay ladder logic and automotive OEM plant floor automation systems.
Completion of this course will provide the participant with the knowledge and skills required to efficiently apply the RSLogix5000 software to control and diagnose GuardLogix / ControlLogix controlled equipment in the new GM G-16 Ethernet based plant- floor environment.

4. Topics Covered: LEONI EPS has customized this training for our GM Global 16 specific applications.
Global 16 Controls Architecture System Overview
Interpret Timer and Counter Instructions
GuardLogix System Hardware Overview
Interpret Move Instructions
Interpret Compare Instructions
RSLinx Communications
Interpret Program Control Instructions
RSLogix™5000/Logix Designer Software Overview
Interpret File Level Instructions
Interpreting Add-On Instructions
Interpreting GuardLogix Project Organization
Navigating the Project
Interpreting Global 16 Common Controls Naming Conventions
Troubleshooting Tools
Appendix A: Upload, Download, Compare (Autosave)
Interpret Bit Level Instructions
Edit Basic Ladder Logic

5. Course Name: Controls Applied Troubleshooting 2 – G16
Code ID: CAT-2-G16 Course Information: Course Type: Instructor led, taught with a 40/60 theory to hands-on approach. Theory portions will be followed by lab exercises to ensure an in-depth understanding of all key topics Course Length: 5 days Student Profile: Maintenance technicians, Skilled Trades, Engineers, Supervisory Staff new to Rockwell PLC at GM Prerequisites: Controls AT-1-G16 or previous training in ControlLogix, EtherNet/IP, DeviceNet and GM 12/14 Architecture. Each student should already have the ability to set up a basic GuardLogix / ControlLogix project from scratch before beginning this course.
Week two goes into more depth on GM safety concepts and hardware troubleshooting and replacement.

6. Topics Covered: LEONI EPS has customized this training for our GM Global 16 specific applications.
Review
Replacing a CIP (Common Industrial Protocol) Safety I/O Module
Functionality of a GuardLogix® System
EtherNet Hardware and Software
GuardLogix Hardware Overview
Produced and Consumed Tags
Configuring Safety Modules for a GuardLogix Project
Siemens HMI
Searching for kAlarms
Emergency Stop (ESTOP) Instruction
Scroll List
Redundant Input (RIN) Instruction and Diverse Input (DIN) Instruction
ControlFlash
Interpreting Electrical Prints
GuardLogix Safety Options
Generate the Safety Signature
Configure a safety password
Lock or unlock the GuardLogix controller

7. New CSS launch area in Bay City consists of over half of equipment being Global Common. This is the first use of it for Bay City.
Feedback from those who have taken class has been positive.
By end of year, should have all electrical engineers and all EL’s assigned to launch through the class.
Goal is to have all EL’s take by mid 2019

8. GMPT Bay City using Leoni’s SAP Blanket to pay for classes
Cost of two week class for 5 employees = $11,810 + hotel expenses for a few
Sent 2 people to pilot in March/April
Sent 5 EL’s in May
Sending 2 EE’s to 1 week update class in October
Sending hopefully 5-6 for 2 week class end of November