1. Metals and Metallurgy

2. Minerals
Most metals are found in solid inorganic compounds known as minerals.
Minerals are named by common, not chemical, names.

3. Minerals Metals Minerals Composition
Most important metals are found in minerals as oxides, sulfides, or carbonates.
Metals Minerals Composition
Aluminum Corundum Al2O3
Copper Chalcocite Cu2S
Iron Hematite Fe2O3
Iron Magnetite Fe3O4
Lead Galena PbS
Mercury Cinnabar HgS
Titanium Rutile TiO2
Zinc Sphalerite ZnS

4. Metallurgy It involves Mining. Concentrating ores.
Metallurgy: The science and technology of extracting metals from their natural sources and preparing them for practical use.
It involves
Mining.
Concentrating ores.
Reducing ores to obtain free metals.
Purifying metals.
Mixing metals to form alloys that have the properties desired.

5. Alternate Spellings: alloys, alloyed
Alloy Definition: An alloy is a substance made by melting two or more elements together, at least one of them a metal. An alloy crystallizes upon cooling into a solid solution, mixture, or intermetallic compounds.
Mixtures of elements that have properties characteristic of metals.
Many ordinary uses of metals involve alloys.
Alternate Spellings: alloys, alloyed
Examples: Examples of alloys include;
Brass is an alloy consisting primarily of copper and zinc.
Bronze: is an alloy of copper with another metal, usually tin.

6. 14 k Gold: Gold can exist in nature as a pure metal, Gold used in jewelry is an alloy. Both yellow gold and white gold consist of gold alloyed with one or more silver metals. Only 24 kerat gold is pure gold and it is too soft for jewelry except as a coating.
Stainless steel: It is an alloy of iron, low levels of carbon, and chromium. The chromium gives the steel resistance to "stain" or iron rust. A thin layer of chromium oxide forms on the surface of stainless steel, protecting it from oxygen, which is what causes rust.
Solder: It is an alloy that is used to bond metals to each other. Most solder is an alloy of lead and tin.

7. Calcination
Heating an ore to bring about its decomposition and elimination of a volatile product.
PbCO3(s)  PbO(s) + CO2(g)
Roasting
A thermal reaction between ore and the furnace atmosphere (often oxygen).
2 MoS2(s) + 7 O2(g)  2 MoO3(s) + 4 SO2(g)
HgS(s) + O2(g)  Hg(g) + SO2(g) 

8. Smelting
A melting process in which materials formed during reactions separate into two or more layers.
Refining
The treatment of a crude, relatively impure metal to improve its purity and better define its composition.

9. Reduction of Iron
Hematite (Fe2O3), magnetite (Fe3O4), and other iron oxides are reduced in blast furnaces.
Purified iron exits the furnace at the bottom.

10. Steel Crude molten iron contains many impurities: Silicon Manganese
Phosphorus
Sulfur
Carbon

11. Steel
The impurities are oxidized by O2 (except phosphorus, which reacts with CaO) to compounds easily separated from the molten iron.
Purified molten steel is poured into molds.

12. Hydrometallurgy
These are techniques in which metal is extracted from ore via the use of aqueous reactions.

13. 2 Au(CN)2−(aq) + Zn(s)  Zn(CN)42−(aq) + 2 Au(s)
Leaching
Process in which metal-containing compound is selectively dissolved.
Can use water if metal-containing compound is water soluble, but more often must use acid, base, or a salt solution.
4 Au(s) + 8 CN−(aq) + O2(g) + 2 H2O(l) 
4 Au(CN)2−(aq) + 4 OH−(aq)
2 Au(CN)2−(aq) + Zn(s)  Zn(CN)42−(aq) + 2 Au(s)

14. Al2O3 ∙ H2O(s) + 2 H2O(l) + 2 OH−(aq)  2 Al(OH)4−(aq)
Bayer Process
Method of purifying bauxite (aluminum ore).
Al2O3 ∙ H2O(s) + 2 H2O(l) + 2 OH−(aq)  2 Al(OH)4−(aq)
The soluble aluminate ion is separated from the insoluble impurities (SiO2 and Fe3O3) by filtration.

15. Electrometallurgy Sodium
The reduction of metal ores or refining of metals by use of electricity.
Sodium
NaCl is electrolyzed in a Downs cell.
Gaseous Cl2 allowed to disperse
Molten Na siphoned off

16. Aluminum
In the Hall process, Al2O3 is dissolved in molten cryolite (Na2AlF6), and Al3+ is reduced to molten Al.

17. THE END