2. Industrial & Information Systems Department

3. Faculty Dr. Rapinder Sawhney Dr. Charles H. Aikens DEPARTMENT HEAD
LEAN SUMMER PROGRAM PROFESSOR
Manufacturing Planning and Control Systems,
Lean Production Systems, and
Simulation Modeling
Dr. Charles H. Aikens
Industrial Statistics, Quality Control,
Maintenance Management, and
Engineering Education

4. Faculty Dr. Alberto Garcia-Diaz Dr. Xueping Li Dr. Haitao Liao
Operations Research, Transportation and Logistics,
Bridge and Pavement Management Systems,
Network Analysis, Design of Experiments,
and Facilities Planning
Dr. Xueping Li
Information Assurance, Quality of Service,
Scheduling, Applied Statistics, Web Mining,
Wireless Sensor Networks, Simulation, and
Supply Chain Management
Dr. Haitao Liao
Applied Statistics, Accelerated Life Testing,
Degradation Testing, Design of Testing Plans,
Robust Reliability Design, Maintenance Models,
and Applied Optimization

5. Faculty Dr. Gregory Sedrick Dr. Joseph Wilck Dr. Xiaoyan Zhu
Engineering Management,
Engineering Education,
Management of Technology, and
New Venture Formations
Dr. Joseph Wilck
Operations Research, Applied Optimization,
Mathematical Programming, Logistics,
Location, Routing, Distribution, Layout,
Supply Chain, and Network Problems
Dr. Xiaoyan Zhu
Large-Scale Integer Programming,
Logistics and Supply chain management, and
Reliability Optimization in System Design

6. International Scholars
Research Faculty
Dr. Glenn Allgood
Dr. Klaus Blache
Dr. Rajive Dhingra
Dr. Dave Halstead
Dr. Joseph Stainback
Dr. Mark Fahey
Dr. Lee Martin
Dr. Robert Keyser
Dr. Todd Combs
International Scholars
Dr. Gewei Zhang
Dr. Pedro P. Balestrassi

7. Guiding Leadership Model
Define your Thinking Process
Model your Thinking Process
Implement based on the Thinking Process and set Expectations
Communicate/ Teach based on your Thinking Process
Characteristics of UTK-IIE Students

8. Industrial and Information Engineering Skill Sets
Core Industrial and Systems Engineering Analytical Skills
Operations Research, Statistical Analysis, Financial Analysis, Information Systems, Production and Inventory Control, Reliability Analysis, and others
Integrated Problem Solving Skills
DRIVES, TRIZ, Lean, Six Sigma, Theory of Constraints and others
Knowledge of Current and Relevant Systems
Healthcare, Energy, Homeland Security, Supply Chain and others
Skills to Lead the Creation of Value
Leadership, Management, Entrepreneurial, Communications and others

10. What Is Lean Enterprise?
Dr. Rupy Sawhney

11. Lean Enterprise is...
A full experience inside and outside the classroom.
An opportunity to develop the student’s knowledge in Lean with practical applications.
A certificate that will help to enhance the student’s career.
Dr. Rupy Sawhney

12. Modules Module Week Fundamentals of Lean Enterprise Systems 1
Designing & Modeling of Lean Systems
2 & 3
Analysis of Lean Systems
3 & 4
Reliability of Lean Systems 4
Project oriented week presentations 5

13. Structure Distance education – Classroom –
First week: sessions broadcasted to Tecnologico de Monterrey locations via WebEX from CISCO.
Classroom –
Second to Fifth weeks: sessions at The University of Tennessee, Knoxville Campus.
Dr. Rupy Sawhney

14. Communication & Marketing
Information Sessions
November 18th, 2010
General information about the program.
May 18th, 2010
Information for enrolled students about the arrival.
Coordination
Weekly meetings with ITESM people.
to students that requested information.
Brochures sent to different places in Mexico.

15. Arrival
We sent a letter to every student enrolled to help them with their clearance at customs.
Some arrived to Knoxville and others to Nashville, we picked them up using UT’s transportation.

17. Residence Hall Students were staying at Laurel Residence Hall:
1615 Laurel Avenue, Knoxville, TN 37916
Newly renovated in 2008 total investment of 20.5 mill. usd. (
Located 10 minutes far from their classroom.

20. 8 minutes walking time to get from the residence hall to the building where the classes were held

21. Services at Laurel Furnished apartments. Kitchenette with fridge.
Individual rooms.
Wireless internet.
Laundry room.
TV room.

22. Other Services
ID Card
$540 USD for UT Campus Dining -
Access to TRECS – any sports facilities in campus, as well as equipment.
Access to and use of library materials.

25. TRECS

26. LIBRARY

27. Experienced consultants from CIS
Instructors
Dr. Rupy Sawhney
MS. Erick Arendt
MS. Chris Wright
MS. Enrique Macias
Experienced consultants from CIS
John Collier
Misty DePriest

28. Industrial & Information Systems Department
Class Schedule
Industrial & Information Systems Department

31. Topics Covered Introduction to Lean Pro-model Simulation Lean Goals
Reduce Lead Time
Reduce Variation
Change Through People
Benefits of Lean
Lean Concepts
Toyota Production System
Value Stream Mapping
Current State
Future State
Lego Simulation
Pro-model Simulation
Simulation Towards Lean
Lean matrix
DRIVES model
Theory of Constraints
Quality & Delivery Assessment
Project Management
Root-Cause Analysis
Lean Six-Sigma
Releanability

35. All projects were arranged by Jim Slizewski from C.I.S.
6 people – Lean applied to services
East Tennessee Children’s Hospital
10 people – Lean applied to manufacturing
Fulton Bellows, LLC.
SL Tennessee, LLC.
1 person – Lean applied to business process

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40. Visits Denso Manufacturing GM Bowling Green
Electronics Plant
GM Bowling Green
Corvette Assembly Plant
Oak Ridge National Laboratory
Alcoa
Packaging division - smelting

44. recreational Hiking trip to Smoky Mountains
Visit to Nashville’s Downtown
Visit to Sevierville-Pigeon Forge-Gatlinburg
Outlets
Full Access to UT’s Neyland Stadium (football)
Shopping trip to Turkey Creek commercial area

49. Final Presentations and Awards
2 teams presented in companies and at UT.
SL Tennessee – President of the organization in North America, as well as the top management for the Tennessee location attended.
Children’s Hospital – The top management, as well as the stakeholders of the process being analyzed attended.
1 team and the individual presented only at UT.
Children’s Hospital – Lean coordinator at the hospital attended.
Fulton Bellows – President of the company and Materials Manager attended.
Final grades were provided by each company’s representatives, with highly satisfactory results.
Awards:
Semi-gala dinner.
Diplomas were awarded.

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62. UT Lean Summer Program Class of 2011

63. Come to UT for the LEAN SUMMER PROGRAM and light the TORCH of your