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Industrial Atomic Layer Deposited Ultrabarriers Jacques C. S

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Presentation on theme: "Industrial Atomic Layer Deposited Ultrabarriers Jacques C. S"— Presentation transcript:

1 Industrial Atomic Layer Deposited Ultrabarriers Jacques C. S
Industrial Atomic Layer Deposited Ultrabarriers   Jacques C. S. Kools   ENCAPSULIX SAS, 481 Chemin Des Vignes, Simiane-Collongue, France  

2 Device Integrated nano oxide ultrabarriers
Many devices require a moisture barrier for long lifetime Traditional approach to laminate with barrier foil reaches its limits Sideways diffusion through epoxy High performance barrier foils are costly Our approach is to depositing a transparent ALD barrier directly onto the moisture sensitive devices Better sealing Lower cost OLED light Organic, perovskite PV Thin Film, Heterojunction PV OLED display

3 UltraBarrier Performance Independently Confirmed
MOCON Aquatran (Peter Carcia ; Dupont Research) 100 mm diameter PET foil 38°C /85% RH WVTR below detection limit ( 2e-4 g/m2/dy) Ca Test Millimeter size PET foil 65°C /85%RH/1000 hrs WVTR below detection limit ( 5e-4 g/m2/dy) Helium Mass Spec (Stephane Cros ; CEA INES ) 75 mm diameter PET foil ( 3x) RT HeTR 10 x better than reference WVTR consistently in the 5e-6-1e-5 g/m2/dy range over macroscopic substrates Data Reference : Barrier with 6e-5 g/m2/dy WVTR 9/17/2018

4 Equipment Platforms M200 M500 M750 Substrate Type & Size
200 mm x 200 mm Glass , Silicon wafer, PV, Double sided coating of foil 2 x Gen 2.5 ( 400 mm x 500 mm glass, ) 12 x 156 mm x 156 mm Si 8 x 200 mm round Si 2 x Gen 4.5 ( 730 mm x 920 mm glass, ) 8 x Gen 2.5 Applications R&D in OLED, OPV, PV, thin film battery,.. OLED microdisplay manufacturing OLED lighting & Display Manufacturing Thin Film battery Printed Electronics Cell Level PV Manufacturing AMOLED lighting & Display

5 Typical Process Performance
0,884 Å 1.589 0,866 Å 1,585 0,890 Å 1,59 0,861 Å 1,590 0,87 Å 1,59 0,892 Å 1,586 0,92 Å 1,594 0,9 Å 1,594 0,91 Å 1,591 Test substrate = Gen 2 Glass / reflective layer / ALD Al2O3 Measured by Spectral Ellipsometry ( SemiLab ) Optical Index above literature values Uniformity : 1s= 2.5% over Gen 2 glass ( 370 x 470 mm) Repeatibility : less than 2% variation over 1 month of production 9/17/2018


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