1. PCA - Newark Clean Machine
1988 Langston Corrugator Triple Stack and 1982 Glue Machine

2. Langston - Glue Machine

3. Langston - Glue Machine

4. Langston – Triple Stack

5. Langston – Triple Stack

6. Langston – Triple Stack

7. Work Station and Supply Cabinet

8. Weekly Clean up Checklist
CORRUGATOR WEEKLY CLEAN-UP LIST
For The Week Ending ______________________: Fill in the week ending date and have individuals each task as complete. Supervisor to inspect and verify each station’s tasks are complete.
Turn completed checklist into plant Superintendent before leaving.
WET END
Operator Tasks
Perform Lockout Procedures in accordance with PCA-Newark guidelines
B-Flute S/F cleaned, pan dropped, starch diverter removed and cleaned, starch dams cleaned, with water and scrub brush or rag.
C-Flute S/F cleaned, pan dropped, starch diverter removed and cleaned, starch dams cleaned with water and scrub brush or rag.
Fingers cleaned on both S/F’s inspected for damage, and replaced as needed.
Cleanout Gaylord shower reservoirs with water and putty knife if needed.
B-Flute Trench and grates cleaned of old starch (old starch dumped into dumpster). Clorox may be added in small amounts to reduce odor.
C-Flute Trench and grates cleaned of old starch (old starch dumped into dumpster). Clorox may be added in small amounts to reduce odor.
Blow down wet end from C-flute S/F to the West Wall. Ensure to blow out the roll stand floor tracks. No scrap or roll tags on the floor!
B-Flute Medium and Top Liner Roll Stands blown off and wiped clean with a rag. Vacuum the inside of the roll stand trolleys.
C-Flute Medium and Top Liner Roll Stands blown off and wiped clean with a rag. Vacuum the inside of the roll stand trolleys.
Starch lines and starch pumps to both single facers flushed with hot water for at least 20 minutes.
Butt rolls from completed runs are marked and on the floor to be removed.
Correct grade/width rolls are hung to allow for immediate start-up.
Bridge is clear of paper.
Wipe off and organize tools and workstation. Ensure all old rags are placed in “Dirty Bucket”
Shut off all water supplies
Once clean up is complete ensure all lockout locks are removed.
Date______________________________
Supervisor (print your name s complete, ensure all lockout locks are removed.
Operator (print your name)______________________________
Double backer Glue Machine Tasks
Perform Lockout Procedures in accordance with PCA-Newark guidelines
Glue Machine cleaned with water and scrub brush.
Glue Machine Trench and floor grates cleaned of old starch (old starch dumped into dumpster). Clorox may be added in small amounts to reduce odor.
Starch lines and starch pumps to glue machine flushed with hot water for at least 20 minutes.
Butt rolls and rolls from completed runs are marked and are ready to be removed.
Correct grade/width rolls are hung to allow for immediate start-up.
Blow down wet end from DB to C-Flute S/F. Ensure to blow out the roll stand floor tracks. No scrap or roll tags on the floor!
Bottom Liner Roll Stand blown off and wiped clean with a rag. Vacuum the inside of the roll stand trolleys.
Wipe off and organize tools and workstation. Ensure all old rags are placed in “Dirty Bucket”
Once clean up is complete, ensure all lockout locks are removed.
Assist in the rest of the department clean-up.
______________________________
Operator (print your name)
Date
Supervisor (print your name)

9. The CREW