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Tractors & Farm Equipment Ltd
TAFE - J farm research centre In the forefront of IT revolution in Agriculture Dr. K Srinivasan Tractors & Farm Equipment Ltd Kelambakkam , TN, India
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Sustainable development of farm holders through integrated farming and mechanization
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Tractors and Farm Equipment Limited
World’s third largest manufacturer of tractors 50 years of experience in designing, developing, manufacturing, selling and supporting tractors in diverse soils & agro climatic zones. Largest exporter of tractors-100 countries worldwide. Offers complete agricultural solution-Matching implements & accessories, crop production advice by J farm Enables customers to reduce human drudgery & improve farm productivity at less cost.
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Present Chairman’s Vision…..
“An organisation with a vision of cultivating the world must work in close partnership with farmer.” Mallika Srinivasan CEO & Chairman Tractors & Farm Equipment Ltd TAFE Motors & Tractors Limited
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TAFE - J farm research centre
Established in the memory of the founder of Amalgamations Group S. Anantharamakrishnan, who was affectionately called as ‘J’. Year of establishment: 1964 Total area: 200 acres Serving Indian farming community since 50 years.
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TAFE - J farm research centre
Objectives Development of viable integrated farm technologies for wide ranging crops for small & marginal farmers Identification of improved varieties in select crops such as rice, pulses and vegetables having good yield, high quality, market & consumer acceptance Demonstration on the use of appropriate implement, equipment and machinery for various agricultural operations to reduce human drudgery Standardisation of planting geometry to suit the movement of tractor and implements for intercultural operation Dissemination of customised information on crops and farming system in relation to region, soil, climate and land holding and market demand
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J farm research centre Objectives
Production and distribution of seeds of the identified varieties & a few popularly grown varieties to the farmers Development of technology to increase productivity of tropical and sub tropical vegetables suitable for high temperature and high humid area On farm advisory services including dissemination of information on the package of practices for crops through agri portal Reclamation of problem soils Objectives
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J farm research centre Major achievements
Rice (J 13, 18, 66, White Ponni, IR 50) and Ground nut (J 20, VRI 2) either released or popularised in the past by this centre is grown in Ca 4 lakh (0.4 m) acres in Tamil Nadu, Andhra Pradesh and Karnataka states Recently identified medium slender rice JR 21 and 22 ( day duration) yields 6-7 t/ha as against standard variety with 4- 5 t/ha yield. Agri portal entitled www. jfarmindia.com launched by this centre describes production, protection and processing technologies including mechanization for over 170 crops
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J farm research centre Major achievements
Pioneer in integration of crop-livestock farming system Provides an opportunity to go organic reducing dependence on chemical fertilizers and addresses sustainability Development of low cost technologies for soil and water conservation for small and medium farmers Development of dry land farming technologies Scientific management of Dairy Reclamation of acid sulphate soils for Rice grown in Kuttanad Mango – Grown in dryland
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J farm research centre Major achievements
Low cost modified hydroponics technology for high temperature and high humid areas in open field Effective utilization of land to reap max benefits from an unit area by horizontal & vertical cropping Vermicomposting of farm yard manure & its enrichment Processes leading to development of dia rice: Does not spike PP blood sugar Development of micronutrient mixtures for mango: Induces flowering & increases better fruit set during off year Creation of biodiversity park and planting of fastest growing timber tree in a large area
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Category of farmers and land holdings
Average size of holding Number of operational holdings (‘000) Area (‘000 ha) India Marginal (< ha) 0.38 92356 (67.04) 35410 Small ( ha) 1.38 24705 (17.93) 35136 Semi-medium (2-4 ha) 2.68 13840 (10.05) 37547 Medium (4-10 ha) 5.74 5856 (4.25) 33709 Large (>10 ha) 17.08 1000 (0.73) 17379 Total 137757 159181 Figures in parentheses are per cent values Source: Agricultural census, 2011
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Land holding in India Particulars Details Total number of operational holding million Average size of farm 1.5 ha % of marginal & small farms of the total holding (<2 ha) 85% Projection for marginal & small farm by 2030 91% of total holding Small farmers are the main providers of food and nutritional security to the nation. The continuous decline farm size also gives rise to concerns on the very sustainability of the small farms
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% of total net sown area (2013)
India : Irrigated and rainfed area Particulars % of total net sown area (2013) Irrigated area Rainfed area India 47.25 52.75
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Major problem faced by marginal & small farmers
Small and fragmented land-holdings Non availability of good quality of seeds Non availability proper integration of cropping and farming systems suited to different regions Lack of mechanization Non availability of customised skill development program to the farmers and rural youth Poor purchasing power Inadequate storage facility Inadequate transport Limited access to inputs, technology, credit, capital and market Middle man
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Solution to the problem
Better soil and water management Introduction of integrated farming system (IFS) – Alternate source of income Training on skill development. viz. production of enriched vermicompost, low cost soil water conservation technology, integrated farming techniques and application, repair & maintenance of farm machinery Mechanizing farm –Establishing custom hiring centre in different clusters Focus on production technology for small & marginal farmers Small scale processing of farm produce and by products at farm level Realise good price for the produce Precision farming – for Techno-green revolution
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Integrated Farming System (IFS) Size does not matter
An Integrated sustainable model for marginal & small farmers Integrated Farming System (IFS) Size does not matter Combination of different agricultural activities in a unit area of land
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Integrated Farming System (IFS) -Goals
Maximize return from an unit area, profitability and sustainability Income year round Utilise by-products of one component of the farming system as an input in to another Maintain soil status and fertility Solve energy, fodder and timber crisis Generate employment in villages by reducing drudgery Improve livelihood of farmers
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Major components experimented & found successful
Crop husbandry Livestock production Vermicomposting Horticulture Agro forestry
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Dairy + Enriched Vermicompost + Crop husbandry (rice+vegetable+banana)
An Integrated Farming System for Sustainability of Marginal & Small farmers developed by By J farm research centre Dairy + Enriched Vermicompost + Boundary plantation + Crop husbandry (rice+vegetable+banana)
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Controlled feeding helps regeneration of fodder
Fodder as an alley crop for livestock-Suits marginal and small farmers Controlled feeding helps regeneration of fodder
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Vermicompost (2.3 t/year)**
An Integrated Farming System for Sustainability of Marginal & Small farmers Dairy Income by rearing of two improved breed of milch cow/ha Product/by product Income (Rs.)/year Milk lit/cow)* 54750 Vermicompost (2.3 t/year)** 11500 Total 66250 Assumptions Milk: Milking duration: 6 months/year, selling cost of Milk: Rs. 30/lit. 50% cost towards the maintenance of cow Vermicompost: kg/day, Vermicompost: 1/8 of total production of dung, Cost of vermicompost: Rs.5/kg
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Projection for production of vermicompost from 2 milch cows
Numbers of cows Production of 50 kg/day/ 2 cows Production of vermicompost @ 6.26 kg/day/ 2 cows 2 18250 kg 2284 kg * Each cow produces dung every day 5-6% of her average body weight of kg (Improved breed of milch cow) Enriching of vermicompost by mixing bio inputs in proper composition Rock phosphate, Trichoderma viride, Azospirillum, Phosphobacteria, Frateuria aurantia & Vesicular arbuscular mycorrhiza (VAM) Advantages Improves the nutrient contents of decomposed FYM The quantity of enriched vermicompost required is 5 times less (2 t/ha) as compared normal decomposed (10 t/ha) FYM per ha Increases the uptake of nutrients from the soil
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Crop husbandry TAFE - J farm research centre
An Integrated Farming System for Sustainability of Marginal & Small farmers Crop husbandry
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Low to medium rainfall area
Scanty and low rainfall area Medium to high rainfall area Medium rainfall area
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Net profit/ha: 45,300/ha/season 90,600/ha/2 seasons
Cultivation of Rice Yield/ha/season: 60 q Net profit/ha: 45,300/ha/season 90,600/ha/2 seasons Assumptions Cost of cultivation: 50% of gross income Selling cost per kg: Rs. 1510/q (MSP)
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Crop husbandry – Vegetables (By application of enriched vermicompost)
Average production of brinjal: 30 t/ha/6 month Net profit per ha (Rs.): 1.5 lakh/6 months lakh/ year Assumptions Cost of cultivation: 50% of gross income Selling cost: Rs. 10/kg
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Vegetable production technology developed by J farm
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Vegetable production technology developed by J farm
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Hydroponics in open environment
(Red Chilli) Weed mat Drip lines
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Hydroponics in open environment
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Generates 10 times more income as compared to conventional cultivation
Hydroponics in open environment Growing media Cocopeat , Vermicomposted FYM, vermicomposted pressmud, Soil , Clay balls/pellets , Symbion-N, Symbion-P, VAM, Biocure F, Bio-Cure B & Rock phosphate Plastic trough (Width x Depth) Chilli 0.3 x 0.3 m, Leafy vegetables: 0.6x0.2 m Weed mat (100 GSM thick ) Spread on top of soil surface to give the area a neat look and to prevent emergence of soil borne insects Yield, cost of cultivation and net return Crop Area (m2) Total no of plants Total yield (kg or bundle) Retail cost (Rs/kg or bundle) Gross income (Rs.) 6 month 12 month Chilli (Dry)* 892 1420 700 kg 200/kg 140000 280000 Leafy vegetables** 415 28800 4500 kg or bundles of 350 g each 15/bundle 192855 385710 Total 1307 332855 665710 Generates 10 times more income as compared to conventional cultivation
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Net profit/ha: 3.9 lakhs/ha/year
Cultivation of Monthan (Cooking Banana) in paired row Plant population/ha: Single: row: 2260 and paired row: 5200 Advantages: Increase in plant population, yield and income recorded: 130% Net profit/ha: 3.9 lakhs/ha/year Assumptions Cost of cultivation: 50% of gross income Number of bunches/ha: 5200 nos. Selling cost of each bunch: Rs. 150/bunch
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Standardisation of planting geometry to suit movement of tractors
Technologies Standardisation of planting geometry to suit movement of tractors 1.2 m Trench for irrigation: Width: cm & Depth: cm
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Planting of Melia dubia on the boundary of farm
Particulars Details No of trees/ha boundary of field at the spacing of 2 m 200 Cost/ tree (Rs.) after 6 years 900 Net income (Rs.)/6 year 1.71 lakhs Net income (Rs.)/year 28000 Melia dubia-Fastest growing tree-Attains feet height in 2 years with good girth Assumptions Cost of cultivation: 5 % of gross income
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Source: Developed by TAFE - J farm research centre
An Integrated sustainable model for small and medium farmers Sustainable Integrated Farming System for one ha land holding (Irrigated condition) Farming system model: Crop husbandry (rice+vegetable+banana) + Dairy + Vermicompost +Boundary plantation SIZE DOES NOT MATTER Net return (Rs/ha) Particulars Details/Return (Rs.) Dairy – 2 milch cows (Milk & vermicompost) 66250 Crop husbandry Vegetables (1 acre) 120000 Cooking banana (1 acre) 156000 Rice (0.5 acre) – Rice-Rice-Green manure 18120 Planting of Melia dubia on the boundary of farm (1 ha or 400 m running length) 11200 Total income by Integrated farming system/ha 371570 Conventional system (growing of rice two 5 t/ha) 75500 Increase over conventional system/ha 296070 Increase over conventional system (%)/ha 392.14 Source: Developed by TAFE - J farm research centre
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Farm mechanization
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Need for farm mechanization
To Ensure timely farm operations leading to increased productivity Increase productivity of labour and other inputs Reduce drudgery in the farm activities Improve the quality of farm produce besides reducing the losses and adding value to farm produce, and Improve the profitability by generating money through custom hiring of tractors, implements, equipments & machinery
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Economic advantage of mechanization in per cent
Particulars Increase/saving (%) Increase in productivity up to 12-34 Seed-cum-fertilizer drill facilitates Saving in seeds 20 Saving in fertilizer 15-20 Enhancement in cropping intensity 5 – 22 Increase in gross income to the farmers 29-49 Source Report of the Sub-Group on Agricultural Implements and Machinery for Formulation of 9th Five Year Plan, Govt. of India.
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TAFE & TMTL will facilitate introduction of suitable tractors, implements, equipment and machinery to type of crop & soil, farm holding, purchasing power and usage
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TAFE - MF Range: (30-40 HP) 30-36 HP Range Orchard MF 1030 DI MF 1134
MF 1035 R DI 37-40 HP Range MF 1035 Maha Shakti MF 1035 Tonner MF 1035 PD
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MF Range: (41-50 HP) MF 241 Maha Shakti MF 241 Tonner MF 241 PD
MF 7250 PowerUP MF 5245 PD MF 245 MF WD MF 9000
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MF Range :(>50 HP) MF 9500 MF 2635
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TRACTOR - EICHER MODELS/VARIANTS (24 to 38 hp range)
Eicher 242 XTRAC (25 hp) Eicher 312 Super DI (30 hp) Eicher 241 XTRAC (24 hp) Eicher 380 Super DI (38 hp) Eicher 368 Super DI (36 hp) Eicher 333 Super DI (33 hp)
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TRACTOR - EICHER MODELS/VARIANTS (42 to 50 hp range)
Eicher 485 Super DI (45 hp) Eicher 480 Super DI (42 hp) Eicher 5150 Super DI (47 hp) Eicher 5660 Super DI (50 hp)
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Application of tractor for non agricultural operations
Developing and levelling of roads, building sites, dams Breaking of rock with tractor mounted pneumatic compressors Hauling of road and building and construction materials Generating electricity by operating alternator
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TAFE implements, equipment and machinery for major and minor crops
TAFE manufactures wide ranging implements, equipment and machinery for different field operations viz. land preparation, sowing cum fertilizer application, harvesting & self propelled machinery for Orchard application
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Income from custom hiring centres
Particulars Type of investment Low Medium High A. Life of tractor and implements, equipment and machinery (years) 9 B. Initial cost of project (Rs.) 686000 C. Initial cost of project after 50% subsidy on implements, equipments and machinery 343000 712000 D. Annual hours of operation (hrs)* 1450 hrs 2150 3300 E. Expenditure incurred in nine years (Rs.) F. Gross income in nine years (Rs.) G. Net return in nine years (Rs.) H. Cost: Benefit ratio 1.65 1.94 I. Break-even point (BEP) From first year J. Net return in first year (Rs./ year) 110155 392545 K. Net return between second and seventh year (Rs./ year) 132293 438509 L. Net return between eighth and ninth year (Rs./ year) 195905 570545 * Annual hours of operation (hrs) for tractor and self propelled machinery Note: Net return can be increased by increasing the working hrs. The mechanization will also increase the productivity of crops between 5 and 10 per cent due to timely field preparation, precise & timely sowing, minimising seed losses during sowing and harvesting.
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How can TAFE contribute to increasing agricultural productivity and income to small and medium farmers Introduce Integrated farming farming system along with low cost soil conservation (cover cropping, wind breaks) and water conservation (using chisel plough/sub soiler to plough across gradient to allow infiltration of rain wate, construction of farm pond lined with vetiver) technology Impart skill based training to farmers and rural youth on technologies stated in above para and repair & maintenance of farm machinery at J farm research centre located in Chennai and Rajasthan Introduce suitable hp tractor and associated implements/ equipment/ machinery as per crop, type of soil & size of holding for deployment in custom hiring centres Identify a lead farmer/business man as an entrepreneur to run these custom hiring centres
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Technology for drought prone regions with reference to Vidharba
Introduce Suitable cropping system - Cotton-sorghum-minor millets-pulses linked with dairy cattle, horticulture and agro forestry as the secondary enterprises Cover cropping & green manuring for scanty rainfall regions & water conservation technologies (chisel plough/sub soiler) and farm ponds lined with vetiver Vemicomposting of press mud Melia dubia trees for agro forestry Modified hydroponics to grow shallow and deep rooted vegetables Right tractor & implements/equipment/machinery suited for the region and custom hiring centres & impart skill development
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Small millets based cropping system
Barnyard millet, Echinochloa frumantacea Finger millet Eleusine coracana Fox millet, Setaria italica Kodo millet Paspalum scrobiculatum Common millet Panicum miliaceum Little millet Panicum miliare
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Green manuring and water conservation
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Melia dubia trees for agro forestry
Modified hydroponics to grow shallow and deep rooted vegetables
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Training on skill development
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Totally engaged in the lives of farmers to improve their livelihood
J farm research centre Totally engaged in the lives of farmers to improve their livelihood Thanks for your patience
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