1. TIDVG-4 TIDVG-4 Dump assembly, welding and installation Process sector BA1 February J. Humbert, (EN/MME)
06/02/2017
J. Humbert, EN-MME

2. 06/02/2017
J. Humbert, EN-MME

3. OLD CORE
NEW CORE
06/02/2017
J. Humbert, EN-MME

4. Assemble lower core together.
STEP 1
Assemble lower core together.
06/02/2017
J. Humbert, EN-MME

5. Install cooling tube and clamp tube.
STEP 2
Install cooling tube and clamp tube.
Weld rings after cooling’s tube installation
to be sure that the rings are in contact
with the Copper Core.
06/02/2017
J. Humbert, EN-MME

6. Assemble upper core together.
STEP 3
Assemble upper core together.
06/02/2017
J. Humbert, EN-MME

7. STEP 4
Return the Lower Core and install Graphite & Tungsten block inside.
06/02/2017
J. Humbert, EN-MME

8. STEP 5
Install Compression Tooling and assemble the upper Core with the lower Core.
06/02/2017
J. Humbert, EN-MME

9. STEP 6 Install cooling tube and clamp tube.
Weld rings after cooling’s tube installation
to be sure that the rings are in contact
with the Copper Core.
Install cooling tube and clamp tube.
06/02/2017
J. Humbert, EN-MME

10. Install Temperature Sensors in each side (x14 PT100).
STEP 7
Install Temperature Sensors in each side (x14 PT100).
06/02/2017
J. Humbert, EN-MME

11. STEP 8
Pull Tool.
1/ Use lifting slings to slide the Core
in the tube.
2/ Pull the Core with the tooling and keep space
between Core & End plate to remove it.
3/ Remove pull tool and insert threaded rods instead of.
Insert Core in Vacuum Tube with lifting slings and pull tooling.
4/ Fix pull tool on threaded rods.
5/ Pull the Core up to the plate.
6/ Remove the tooling and the threaded rods
to install the screws.
06/02/2017
J. Humbert, EN-MME

12. Downstream Welding parts.
STEP 9
Weld the downstream vacuum chamber extremity to close the TIDVG-4 DUMP.
Downstream Welding parts.
06/02/2017
J. Humbert, EN-MME

13. Upstream Welding parts.
STEP 10 2 3 4 1
1/ Weld disc on vacuum tube.
2/ Weld bellows on cooling tubes.
3/ Weld input cooling.
4/ Weld output cooling.
Upstream Welding parts.
06/02/2017
J. Humbert, EN-MME

14. Upstream Welding parts.
STEP 11 5 6
5/ Weld the box on disc since inside the box.
6/ Weld the vacuum chamber extremity.
Upstream Welding parts.
06/02/2017
J. Humbert, EN-MME

15. STEP 12 Weld cable protection plate for impedance. 06/02/2017
J. Humbert, EN-MME

16. STEP 13 Fiducialization of the core assembly
before putting it in the yoke.
06/02/2017
J. Humbert, EN-MME

17. STEP 14 Insert Core in Yoke. Install the copper sheets
Remove the eyebolts
Insert Core in Yoke.
Close the yoke
Install MKT KF chain clamp
to close the cooling circuit.
06/02/2017
J. Humbert, EN-MME

18. Install TIDVG-4 on supports.
STEP 15
Install TIDVG-4 on supports.
06/02/2017
J. Humbert, EN-MME