1. Design for Manufacturing
Project No. : Viking

2. Basic Data 基本资料 11.5g 1X1 Zheng P20 ABS 757 2016-12-18 2.0mm 1.005 A
Part weight :
（产品重量）
11.5g
Customer :
（客户）
Machine Tonnage :
（机台吨位）
Gate type :
（进胶方式）
Model :
（机种）
Mould Number :
（模 号）
No of cavity :
（穴数）
1X1
Designer :
（绘图员）
Zheng
Mould Material ：
（模具材料）
P20
Material ：
（塑胶材料）
ABS 757
Submit Date ：
（日期）
Thickness :
（产品主胶位）
2.0mm
Shrink ：
（缩水率）
1.005
Product Size ：
（产品尺寸）
61.2x53x18.9
Part Revision ：
（产品版本号） A
Client comment:
It is not necessary to use ABS348 as this part is internal and does not come in contact with Human body.
Only requirement is that it should be strong and without warpage, without texture or any surface defects. The surfaces should be perfectly flat. So you can please suggest other materials.

3. Product Cosmetic Requirement 产品外观要求
Cosmetic SPI-B2
Cosmetic SPI-B3
Client comment:
There is no special requirement of color as it is inside part. It can be white.
Super:
Have you decided the finial color with the part, please share your mind, thanks. 3

4. Customer comment. (please give your approval and comments)
Injection Method 进浇方式
Customer comment. (please give your approval and comments)
OK or NG
remark
Approval by:
date ok
Manish
Gate residue 0.1mm
Side gate:6X1.2MM

5. Mould Parting Line 分模线 Note : PL by color Cavity Core SLIDER
Client comment:
We advise that these features also to be formed by Slider. This is because they are for locating this part in assembly and any mismatch or flash at parting line will affect assembly.
Super: please note that this is the most important component of the product. Please let us know the best tolerance level achievable by you for this part.
CAVITY
CORE 5
Note : PL by color

6. Mould Parting Line 分模线 Note : PL by color Cavity Core SLIDER
Client comment:
We advise that these features also to be formed by Slider. This is because they are for locating this part in assembly and any mismatch or flash at parting line will affect assembly.
Super: please note that this is the most important component of the product. Please let us know the best tolerance level achievable by you for this part.
CAVITY
CORE 6
Note : PL by color

7. Ejection Method 顶出方式 Client comment: Client comment:
It is OK to have ejectors on this surface
Client comment:
It is OK to have ejectors on this surface
Client comment:
The surface on which ejector marks are appearing is in contact with sensors. So no irregularities allowed. Can this side be made cavity to avoid ejectors on this side? OR do you have any other suggestion to avoid ejectors on these surfaces?
Ejector pin recess 0.1MM 7

8. draft analysis 拔模分析 单位：度 DDPL comment: What is the conclusion?
拔模分析结果是什么？ 8

9. Wall thickness analysis 产品壁厚分析
单位:mm
DDPL comment:
What is the conclusion? 9