2. EXPERIENCE
Adherence to National Industry Standards, Procedures and Guidelines

3. Motor and Pump Base Foundational Repair
After several months of market research and creative work, we have created, adopted and now unveil to you Furmanite’s new global message.
Maximizing Asset Uptime
This one simple statement encapsulates everything Furmanite was founded upon, the reputation Furmanite currently has today, and what we want Furmanite to become. We are committed to you to Maximize your asset uptime.
An asset can be a pipeline, an entire plant, a plant’s personnel, etc

4. Foundational failure is one of the most common factors leading to vibration in the pumps and motors
If foundational failures are not addressed, you will experience significant particle and coupling wear which may result in premature replacement and unscheduled shut downs

5. Equipment Anchor Points
Substantial amounts of force are placed on footpads and equipment anchor points
These areas are usually the most affected by grout pack deterioration and create voids or ‘Soft Foot’ due to steel stress and result in vibration and unsound foundations

6. Foundational Failures Can Occur From
Inferior material composition at time of pour
Cracked or deteriorating grout packing and concrete due to service
Corroding reinforcing steel in the basin due to improper instillation
Chemical attack to the basin

7. Previous Vibratory Solution Methods Included Shimming the Anchor Areas
Although this method has been widely accepted for aligning the Pump and Motors it may have adverse affects when related to vibration
If the Machine Level is out of alignment It is recommended to Mill to near perfect conditions
This method is only recommended if you have taken steps to ensure the Foundation and Soul Plate are Sound

8. REPAIR OPTIONS FOR RESTORATION
Structural repair using reinforcing steel bars
Water control (Leak Sealing)
Epoxy Pressure Injection
Pump and Motor base grout removal & repair
This can be lengthy and typically not the best option
Soil Stabilization
Void Fills
Demo and Replace
Laser level weld up and mill down
Speaking points:
There is a tremendous amount of concrete that is now aging; Furmanite can provide solutions for many different needs

9. STRUCTURAL REPAIR Applications Machinery base repairs
Pump and motor base repair
Exciter basins
Structural support base repair
Basin cracks
Pedestal restoration
Epoxy/Urethane pressure injection method

10. Solutions EPOXY INJECTION: Low Viscosity Moisture Insensitive
Easy Application
Must be done under pressure
Extreme High Strength
12,000 PSI epoxy materials are available on the market
Chemical Resistance
100% Solids
This means 0% Shrinkage

11. Epoxy Injection Basin Repair
Epoxies consist of 2 or more blended components to make a material specifically designed for certain applications including chemical resistance, compressive strength
Epoxies used for grout pack solidification and basin injection have a tested compressive strength ranging from 8,500 psi (when applied at 73°f and 1 day cure) to 12,000 psi (at 73°f and 3-28 day full cure)
The injection method is minimally invasive requiring holes to be drilled in hollowed locations and can be pumped under high or low pressure
It is recommended that BOTH the motor and pump are removed

12. Epoxy Injection Issues-
Cannot be used in flowing water
May not fully penetrate cracks if viscosity is high or if the wrong material is selected
Chemical attacks can be prevalent
Temperature limitations
Typically less than 350º F
Proper cure time MUST be given to reach ‘working time’

13. Epoxy Injection Basin Repair – Select the right material!
In June 2011, under request from nuclear customers, the injection epoxies were tested by an independent Engineering consultant. Upon selecting a qualified engineering and testing company, the goal was to ensure and validate the proper material compressive strength as indicated under the specifications. Three samples were submitted and machined into cylindrical shape prior to testing. A compression machine as specified by ASTM D Section 5.1 was utilized. Load was applied to each specimen in accordance with ASTM D Section 9.2.
Results
Testing was stopped once the 3- day strength requirement of 10,000 PSI had been met. All three specimens had achieved greater than the desired 10,000 PSI with one sample achieving 15,035 PSI.
At the applied load, the specimens had been compressed to a height of inches with a diameter of inches. Upon observation, no cracking was found. As well, the specimens began to rebound slowly after the load was removed. Within 1 hour the specimens had rebounded between 57% and 66% of their original height. Within 24 hours, all specimens had rebounded approximately 98% of their original test height.

14. Epoxy Injection Basin Repair
Where Can Epoxy Injections Be Performed?
Pump Basins
Sole Plates
Exciter Basins
Concrete Foundations
Structural Reinforcement Applications
Reinforcing Steel Corrosion Mitigation

15. Water Control
After several months of market research and creative work, we have created, adopted and now unveil to you Furmanite’s new global message.
Maximizing Asset Uptime
This one simple statement encapsulates everything Furmanite was founded upon, the reputation Furmanite currently has today, and what we want Furmanite to become. We are committed to you to Maximize your asset uptime.
An asset can be a pipeline, an entire plant, a plant’s personnel, etc

16. WATER CONTROL Urethane Injection Process
Solution for problems such as:
Freeze / thaw damage
Corrosion of reinforcing steel
Erosion of the structure
Mineral deposits
Loss of dry environment
Repair sealant capabilities:
Thin enough to penetrate “hairline” cracks
Work in flowing water
Bond to wet surfaces
Remain flexible and inert after quick curing
Safe in Potable water situations

17. WATER CONTROL URETHANE GROUT INJECTION: Cost Effective Non-Toxic
Single component capability
Void Fill Capability - Vertical and Horizontal
Can be used as a flexible joint ,gasket or pressure seal
No Down Time - Work can be completed while components are online
Stops water intrusion in cracks, joints and pipe penetrations
Can be used in NSF potable water applications

18. BENEFITS OF CONCRETE & COMPOSITE REPAIR
RESOLVES VIBRATION PROBLEMS
STOPS WATER LEAKAGE
STOPS REBAR EXPANSION
REPAIRS SURFACES
SOIL STABILIZATIONS (PERMIABLE SOILS)
SUB BASEMENTS ARE VERY PRONE TO SOIL SHRINKAGE ESPECIALLY NEAR WATER SOURCES e.g RIVERS/RESEVIORS
REPAIRS PIPING, TANKS ,ELIMINATES COSTLY SHUT DOWNS OR REPLACEMENTS
MAINTENANCE -ADDS LIFE TO THE STRUCTURE
SAFETY

19. Leak Sealing
After several months of market research and creative work, we have created, adopted and now unveil to you Furmanite’s new global message.
Maximizing Asset Uptime
This one simple statement encapsulates everything Furmanite was founded upon, the reputation Furmanite currently has today, and what we want Furmanite to become. We are committed to you to Maximize your asset uptime.
An asset can be a pipeline, an entire plant, a plant’s personnel, etc

20. ONLINE LEAK SEALING
Original developers of on-line leak repair services in the 1920’s
Leak repair for steam, hydrocarbons, gas, air, chemicals and liquids
Engineering solutions for leaks from 1600 F to cryogenic
Leak repair from vacuum up to 6300 PSI
Sub-Sea leak sealing
High quality compounds
Discuss that the 1:1 compression ratio results in less compound usage than other compounds for same application
High quality clamps
More PE’s than any other leak sealing company for clamp design
ASME material and standards; certified weld processes
Company-owned manufacturing facilities
Bolt threads
Easier to use than pipe threads, which can be damaged during tapping
Pipe threads may not seal if too shallow or too deep

21. LEAK SEALING APPLICATIONS
Holes in pipes or valves
Cracked welds
Packing glands
Flange leaks
Valve bonnets
Threaded fittings
Exchanger leaks
Pressure seal valves
Turbine horizontal joints

22. Plant Components Plant components repaired by leak sealing include:
Introduction
Plant Components
Plant components repaired by leak sealing include:
Flanges
Valves Glands
Bolted Valve Bonnets
Pressure Seal Bonnets
Straight Pipe
Elbows
Tees
Valve Bodies
Expansion Joints (bellows)
Heat Exchangers
Pressure Vessels
Nozzles on Vessels
Ball Valves
Transformers
Wellheads
Turbines (half joints)
Floating Tank Roofs
Insulation Joints (electrical)

23. Leaks from Valve Glands
Standard Applications – Leaks from Valve Glands
Leaks from Valve Glands
Typical Injection Points in Valve Glands:

24. Bolted Flange / Gasket Leaks
Standard Applications
Bolted Flange / Gasket Leaks

26. Clamp Arrangements Piping Configurations (some examples):
Standard Applications – Leaks from Pipes and Piping Components
Clamp Arrangements
Piping Configurations (some examples):