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Introduction to UEI Data Acquisition & Control Solutions

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Presentation on theme: "Introduction to UEI Data Acquisition & Control Solutions"— Presentation transcript:

1 Introduction to UEI Data Acquisition & Control Solutions
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2 United Electronic Industries – Walpole, MA Headquarters
UEI - History Founded in Located in Boston Focused on DAQ and Real-Time Control Extensive software / “Open” OS support All manufacturing in the USA Focus on “Voice of the Customer” United Electronic Industries – Walpole, MA Headquarters QUALITY & SERVICE EXCELLENCE History and Overview Focused on HW. Agnostic to SW: extensive support. All our products are designed, manufactured, and supported in the US. Our Customers drive our New Product Development (NPD). Each of our form factors and boards has a story behind its existence.

3 UEI Product Timeline 2007 2011 UEIPAC™ Programmable Automation Controller Cubes ARINC-429 UEIModbus™ TCP Cubes PowerDNR RACKtangle™ IRIG-B Timing Generation & Synchronization I/O UEI-RSS Serial Server added to PowerDNx Serial Devices High Speed Strain Gage I/O 2016 1997 2002 2005 2009 2014 High Performance ARINC-429 with 16 TX Channels PowerDAQ™ PCI Boards PowerDNA® Ethernet Cube PowerDNA Cube gets PowerPC CPU MIL-STD- 1553 MIL Cube & MIL Rack Platforms 1994 1999 2004 2006 2008 2010 2013 2015 2017 WIN 30 series ISA Boards UEI-800™ RTO-800 Clone Boards PowerDAQ™ PXI Boards UEI Framework Library adapted for use with PowerDNA Cube UEI awarded the US Patent for DaqBIOS UEILogger™ Data Logger Cubes 100BASE-FX based PowerDNA Cubes LVDT/RVDT Synchro/resolver HalfRACK™ GSM/Cell Network and GPS Interface for UEIPAC cubes FlatRACK™ 1U DAQ/Embedded Control Platform MIL-Aero DAQ & Control Cube AFDX™/ARINC-664 UEINet™ Single Slot, Ultra Compact Cube Opened UEI GmbH A LONG HISTORY OF PRODUCT INNOVATIONS TO MEET THE NEEDS OF OUR CUSTOMERS.

4 RUGGED & FLEXIBLE I/O SYSTEM SOLUTIONS
PowerDNA Family RUGGED & FLEXIBLE I/O SYSTEM SOLUTIONS Cover / Intro Diverse family of products Long-term availability a key market differentiator United Electronic Industries, Inc.

5 PowerDNA Cube Architecture
6 Slot Cube MIL Cube 3 Slot Cube 1 Slot Cube COMMON FEATURES SD card for UEIPAC, UEILogger, UEISim, UEIModbus deployment 9-36 V DC Input Diagnostic serial port SYNC port (board-to-board and cube-to-cube) SIZES: 1, 3, 4, 6 or 7 available I/O slots LED Health / Status Indicators COTS I/O Board Slots Ethernet USB 2.0 (UEISIM, UEIPAC) Fans Power Notes SD Card (UEILogger & UEIPAC) Cube 3,6,7 10/100 Base T switch. AND Fiber N/A Optional Molex, DB-15 SDHC up to 32GB GigE Cube 1,3,6,7 2 indep. NICs GigE Supported Runs if T >40˚C Molex Mil-Cube 4 None 13 pin MIL -DTL-38999 PowerDNA Cube Architecture: Same HW across each form factor. MIL power conditioning board w/ 38999 MIL-STD-810G Environmental MIL-STD-461F Electrical MIL-STD-1275 Power Natively distributable via switches over 10/100 Base Ethernet, GigE or Fiber 9 V to 36 V DC Input including DB-15 connectors 3, 6, or 7 board configurations available Dedicated synch ports and SD Cards GigE: 2 independent NICS: provides Built in Diagnostics or redundant fail- safe connect United Electronic Industries, Inc.

6 Cube Specifications Compact: 10.16 cm x 10.16 cm x 15.24 cm Supports:
175 A/D, 224 D/A, 336 DIO, 56 Serial (combination of 232/422/485) 112 ARINC-429 Extremely Rugged: Tested -40° to +85° C, 5G Vibration 100G Shock, MTBF > 34 years 36,570 Meters Radiation tested for space applications Low Power (PPC Series): <15 Watt per cube, AC, DC or battery powered RAIL FLANGE Cube Detailed Spec Dense & diverse I/O 150 Analog Input, 192 Analog Output, 288 Digitals, 48 Serial, 72 ARINC-429 Rugged and Dependable Tested -40 to +85 degrees C, 5g vibe, 100g shock Lower Power (<15 Watts /cube), easily distributed via Ethernet or fiber. Standardized on 37 or 62 pin connectors Cable not more expensive than our boards. Easily Distributed: 100 meters via Ethernet, 20 kM via Fiber Universal DIN Rail / Flange Mounts Standard DB-37/62 pin Shielded cables (3,5,10,20 Ft.) 1,3,4,6,7 Slot Versions CABLES 1 SLOT United Electronic Industries, Inc.

7 PowerDNR RACK Architecture
6 Slot HalfRACK 4 Slot FlatRACK 12 Slot RACKTangle 12 Slot MIL Rack COMMON FEATURES Same hardware design as Cubes 4, 6 or 12 I/O boards Passive backplane with temp sensors CPU/NIC board same as GigE Cube (2 independent) 5G Vibration (MIL), 3G Vibration (Fans), 100G Shock. COTS Height I/O Board Slots USB 2.0 (UEISIM & UEIPAC) Power Connector Fans SD Card (Up to 32GB) FlatRACK 1U 4 2 ports Molex (AC option) Run if T > 40˚C SDHC up to 32GB Half RACKTangle 3U 6 RACKTangle 12 Mil-RACK 4U 13 pin MIL-DTL-38999 None PowerDNR RACK Architecture Same hardware Rapidly interchangeable boards (4, 6, or 12 boards) Extensive health and diagnostics built in United Electronic Industries, Inc.

8 RACKtangle Specifications
IO Bus Buffer CPU/NIC I/O Expansion DC Input I/O Module Ideal replacement for VME, VXI, PXI, SCXI, VPX RACKtangle detailed Specs 1U (DNF) or 3U (DNR) high. Independent DC Power monitoring layer Very Dense! 300 AI, 384 AO, 576 DIO, 144 ARINC 429, 96 Serial Ideal replacement for VME, VXI, PXI, SCXI Dual Gigabit Ethernet 2 independent NIC ports, one control and one diagnostic Independent DC power monitoring board Visual LEDs for 1.2V, 3.3V and 24V High channel count 300 Ain, 384 Aout, 576 DIO, 144 ARINC 429, 96 Serial United Electronic Industries, Inc.

9 Chassis Start Up/Diagnostic Tools
POST – Power on Self Test System Readiness Check Firmware Version Hardware Configuration Start Up Diagnostics Voltage Current BIT Fan Dual Independent Ethernet Ports Control/Diagnostic Teamed/Bonded Internal Hour Meter On Board Temperature Sensors

10 Board/Channel Start Up/Diagnostic Tools
Sensors – Connected? Calibrated? Digital Inputs – Reasonable levels? Digital Outputs – Voltage present? Current? Analog Outputs – Voltage/Current in line Built In Test Software Disconnect from Field Wiring Test to GND or Reference Voltage and Current Read Back Short / Open Detection Programmable Circuit Breaker Retest, High / Low Limits Programmable Logic Thresholds Read Back – Analog Comparator Open, Over Range Detection

11 I/O Boards Cube (DNA) I/O board RACK (DNR) I/O Board
The Cube and RACKtangle offer identical (electrically) I/O boards. Fully isolated I/O (350 Vrms) Built-in signal conditioning Software configurable Standard DB-37 or DB-62 connector Deployed in any combination I/O Boards: Electrically identical with built-in signal conditioning – no adjusting jumpers for gains etc Fully isolated so we are protected from your systems. Many boards have per ch isolation Deployed in any combination across our form factors. United Electronic Industries, Inc.

12 Analog Input AI: High Speed, Simultaneous sampling up to 250Ks/s/ch
Specific Cards for all your needs from TC inputs up to +/-300V, current, resistance (RTD) Strain Gauges, ICP based accels, 16-24bit resolution, LVDT/RVDTs, Sychro/Resolvers Guardian Series - Includes a variety of powerful diagnostic and BIT functionality. *Also available as analog output. United Electronic Industries, Inc.

13 Analog Output AI: High Speed, Simultaneous sampling up to 250Ks/s/ch
Specific Cards for all your needs from TC inputs up to +/-300V, current, resistance (RTD) Strain Gauges, ICP based accels, 16-24bit resolution, LVDT/RVDTs, Sychro/Resolvers Guardian Series - Includes a variety of powerful diagnostic and BIT functionality. United Electronic Industries, Inc.

14 Digital I/O AI: High Speed, Simultaneous sampling up to 250Ks/s/ch
Specific Cards for all your needs from TC inputs up to +/-300V, current, resistance (RTD) Strain Gauges, ICP based accels, 16-24bit resolution, LVDT/RVDTs, Sychro/Resolvers Guardian Series - Includes a variety of powerful diagnostic and BIT functionality. United Electronic Industries, Inc.

15 UEI – I/O Boards SERIAL / CAN BUS COUNTER / TIMER
Remote Serial Server available for all RS232/422/485 boards on Linux & Windows COUNTER / TIMER

16 UEI – I/O Boards AVIONICS I/O WIRELESS COMMUNICATIONS

17 UEI – I/O Boards POWER SUPPLIES RECONFIGURABLE

18 The PowerDNA Family – 5 deployment options
Tethered/Slaved to Host PC over Ethernet application runs on host 1 PowerDNA Standalone Data Logger application created on PC, runs on standalone Cube 2 UEILogger Standalone / Embedded I/O application runs on Cube/RACKtangle 3 UEIPAC Simulink / HIL application created in Simulink runs on Cube/RACKtangle 4 UEISIM Industrial Process Control application server MODBUS TCP, OPC-UA 5 UEIModbus/UEIOPC-UA

19 PowerDNA/PowerDNR Hosted/Tethered Features: Excellent Software Support
Standard Network Interface: (1000BaseT, 100BaseT or 100BaseFx) Supports Cubes and RACKs Flexible: Use any of the 60+ I/O boards High Performance: Scan/update 1000 I/O points in < 250 µS Low Cost: Cubes starting under $1000 Excellent Software Support All popular operating systems (e.g. Windows, Linux, QNX, VxWorks) All popular programming languages All popular applications (LabVIEW, MATLAB) Tethered/Hosted distributed Ethernet DAQ / Control application runs on the host controlling a slave module over 10/100 base or Gigabit ethernet or fiber with any of our HW using any language or OS (Windows and Linux with real time extensions, QNX, & VxWorks). Low Cost: Cubes are $995 and support over 60 I/O boards Simultaneously sample 1000 points in a system in < 250 µS United Electronic Industries, Inc.

20 UEILogger Features: Unique Features:
Easy-to-use, no programming required Supports Cubes Only Use any of the 40+ DNA series I/O boards Program via Ethernet or load application from SD Card Store data to 32 GB SD Card up to 100 kS/s, spread across all sampled channels. Cubes starting at under $1500 Download data over Ethernet, Wireless, Cell network or simply remove the SD Card Unique Features: Logs 1553, Serial, CAN and ARINC 429 data Automatic conversion into engineering units Also functions as a standard PowerDNA Cube UEILogger: Logger Cube – Blackbox DAQ unit with no programming required. Application is configured on a PC using our Logger GUI and then sent down to the module to run independently. Logs data from message based buses. United Electronic Industries, Inc.

21 UEIPAC LINUX / VxWork Features: Typical applications:
(Programmable Automation Controller) Features: Standalone operation minimizes cost and power (no need for host PC) Supports all chassis with any of the 60+ I/O boards Linux Kernel with Xenomai RT extensions (from Kernel.org) Open source, write the application in C on a Linux PC or Windows PC in Cygwin environment Logger source code, Shared data protocol for HMI Wind River VxWorks 6.9.x RTOS – BSP Supplied Supports NIC TEAMING (1000 Base T only - GigE) Typical applications: Embedded machine health monitors Hardware “in-the-loop” control Unmanned Land/Sea/Underwater/Air vehicles Flight test, control and alarm annunciators Rugged portable control applications Simulator applications: Local control of smaller modules, Emulating existing I/O systems Versatile Real-Time Embedded controller Programmable Automation Controller Can run on any HW under Linux w/ Xenomai RT exts or VxWorks SW API is exactly the same as PDNA mode. Take your existing code and send it down. Supports any of our 60+ I/O Boards in any configuration Sim Apps: Emulation (allows preservation of legacy software while allowing the installation of modern I/O) United Electronic Industries, Inc.

22 UEISIM - Simulink I/O target
Features: Simulink/embedded coder hardware interface Based on UEIPAC with Kernel and Xenomai real- time extensions Supports cubes and racks Standalone and “monitored” operation Remote GUI operation Up to 5 kHz update rates Flexible: Use any of the 60+ I/O boards Ideal for: Hardware “in-the-loop” control Development and system tuning Production deployment UEISIM: Built on the PAC architecture SimuLink libraries included for integration into HIL control models Remote GUI for monitoring control system. United Electronic Industries, Inc.

23 UEIModbus /UEIOPC-UA CONFIGURATION: CONFIGURATION:
Modbus TCP CONFIGURATION: OPC-UA (No windows host required) Data Access Historical Data Access UEIModbus & UEIOPC-UA Features: Industry standard Modbus® TCP & OPC-UA Interfaces Stand Alone Servers Flexible! Select the I/O to match your application Over 60 different I/O Boards available Web-based Configuration And more!

24 PowerDNA Software Suite
Supports all popular operating systems No license fee – open source Examples with source code for all boards Includes PowerDNA Explorer Create XML code using our Session Manager Can be downloaded at at no charge Includes simulated I/O for Windows Ain, Aout, DIO, Serial, Arinc, 1553 Test the software before getting the hardware Full-function hardware regression suite testing PDNA SW: FREE, open source and compatible with almost any language, OS or environment LabVIEW and C++ examples with every board. Fully-function hardware regression tested nightly. Available to download for free today from our website. United Electronic Industries, Inc.

25 PowerDNA Software Suite
SW Suite: LabVIEW, Matlab, C++: No matter what language our PowerDNA SW API talks to it Perfect for real-time control with our RTOS compatibility Linux w/ Xenomai, Windows with RT extensions, VxWorks, QNX Try it now with our simulation driver: United Electronic Industries, Inc.

26 ONE DRIVER / ONE API FOR ALL POWERDNA I/O SINGLE SOFTWARE SOLUTION
Mix and match different I/O data types in one API! Analog and Digital I/O may be mixed with serial/communications/avionics I/O all running in real-time using the same API! Diagnostic port runs simultaneously in non real-time while real-time port is in use. Single Software Solution across all of our I/O and form factors. It doesn’t matter what configuration United Electronic Industries, Inc.

27 Extensive examples and docs included
All software and hardware manuals Technician maintenance manuals for DNA and DNR Spectrum Analyzer Software SolidWorks files available Extensive docs, examples and support from specialists Available Right Now United Electronic Industries, Inc.

28 Commissioning / Debug DB37 or DB62 only Cables 3,5,10,20 ft
ITT M24308 series 37 and 62 pin dSub connectors Cables 3,5,10,20 ft Right Angle Available STP37, STP62, STP3762 (with DIN) TADP Board In line, Jumper in / out PowerDNA Explorer Software, wiring and configuration tool United Electronic Industries, Inc.

29 PowerDNA Explorer Written in Java
PDNA Explorer: HW health monitoring, System configuration and HW report for trouble shooting, Updating FW etc. Available to demo TODAY without HW using simulated I/O Written in Java Can create an audit report for each cube/rack United Electronic Industries, Inc.

30 Manufacturing Burn-in
YOUR SYSTEM WORKS RIGHT OUT OF THE BOX Racks are power-cycled 760 times in 24 hours Special load boards stress bus / every socket All data is logged Loop back test adapters for every I/O board

31 Long-Term Availability Guarantee
UEI guarantees the availability of all products for a minimum of 10 years! Quality Warranty ISO 9001:2008 100% Burn In Returns <0.04% 95% on Time Delivery 2-4 weeks COTS 3-year warranty on all products 5 -year warranty on all military grade products Guarantee & Warrantee: 10yr Availability: No more obsolescence issues in mission critical systems! UEI guarantees the availability of all DNR (RACKtangle) and DNA (Cube) series products for a minimum of 10 years. Unless you are specifically notified at the time of purchase, any DNA/DNR series product purchased will be available at least 10 years. We understand it is expensive and time consuming for OEMs to design around discontinued products. This is especially true when the product is used in a program or device certified by such agencies as the FAA, FDA and NRC.  Protecting our customers from product obsolescence issues is nothing new at UEI. We still sell ISA bus boards. Now our historically excellent OEM support is backed up by our written promise. 2-5 Year Warrantee Focus on Quality (Returns <0.04%) United Electronic Industries, Inc.

32 Applications United Electronic Industries, Inc.

33 Major Simulator Components
Host Computer (High End – Gateway Server) - PC Based System Flight Deck (I/O) - VME Based System Avionics Interface Chassis (AIC) - VME Based System Visual System (FlightSafety – St. Louis, Mo.) - FSI Supplied Radar/Sound Module – VME Based Today – PC Based Tomorrow CLMNT Module – SBS Technologies DAS Chassis These are the (6) six main modules in every full motion simulator that FlightSafety produce. There are several simulators that are being built that do not require full motion.

34 Power DNA Cube / RACKTangle
Hardware and Software Commonality Among Simulator Systems Overall Process Improvement: drawings, attributes, database, extraction, design, auto icd’s, teardown, assembly, etc… Improve Performance, Capabilities, & Maintainability – COTS Product Incorporates On-Board I/O with GigE Communication to Off-Board Servers (Single Cable)

35 Avionics Interfaces Designed for Flexibility, Modularity and Ease of Connectivity to Different Avionics: Honeywell / Collins / Garmin / Thales & Serial Buses (ARINC 429, MIL1553, ARINC 708, 453 RS232 / 422 / 485, CAN)

36 AI, AO, DI, DO, LVDT, RVDT, Synchros , Resolvers
Flight Deck Interface Designed for Flexibility, Modularity and Ease of Connectivity to Different Discrete I/O: AI, AO, DI, DO, LVDT, RVDT, Synchros , Resolvers

37 Flight Simulators Flight Simulators
FSI – largest customer. Reduced massive cabling UEI housed inside motion base due to form factor United Electronic Industries, Inc.

38 Zedasoft Simulators Hybrid Bus Engine Monitoring – GSM/Wifi
City buses around the world. Call home w/ GSM if fault arises. Uploads data over wifi every night. United Electronic Industries, Inc.

39 See UEI in Action! UEI’s Video Page
You’ll learn about: UEI Products Software applications Start up guides Industry specials Webinars How-To Tutorials And more!

40 UEI Clients

41 UEI Is Your I/O Specialist
UEI is flexible and open to meet all your OEM requirements Custom board development is available All development done in-house All manufacturing in the USA History of long-term availability of products 20+ years The Vendor of Choice in the USA & Europe QUESTIONS? PLEASE CONTACT: Adam Hastings International Sales Engineer United Electronic Industries 27 Renmar Ave | Walpole, MA 02081 (O)    (E) United Electronic Industries, Inc.


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