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CE 6002 – CONCRETE TECHNOLOGY

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Presentation on theme: "CE 6002 – CONCRETE TECHNOLOGY"— Presentation transcript:

1 CE 6002 – CONCRETE TECHNOLOGY
SEMBODAI RUKMANI VARATHARAJAN ENGINEERING COLLEGE SEMBODAI DEPARTMENT OF CIVIL ENGINEERING CE 6002 – CONCRETE TECHNOLOGY UNIT – Iv Fresh and hardened properties of concrete G.GUNA S.R.V.E.C G.GUNA SRVEC

2 CONTENTS WORKABILITY OF CONCRETE Fresh and hardened concrete
Videos based on: Compressive test Concrete slump test Compaction factor test Youngs modulas test Flexural tensile test G.GUNA SRVEC

3 Workability of Concrete
Workability is the property of concrete which determine the amount of useful internal work necessary to produce full compaction. Requirement of Fresh Concrete It must be easily mixed and transported. It must be uniform throughout a given batch, and between batches. It must keep its fluidity during the transportation period. It should have flow properties such that it is capable of completely filling the forms. It must have the ability to be fully compacted without segregation. It must set in a reasonable period of time. G.GUNA SRVEC

4 Factors affecting Workability
Water content Mix Proportions Size of Aggregate Shape of Aggregate Surface texture of Aggregate Grading of Aggregate Use of Admixtures Measurement of Workability Slump Test Compacting Factor Test Flow Test Kelly Ball Test Vee Bee Test G.GUNA SRVEC

5 Slump Test G.GUNA SRVEC

6 Compacting Factor Test
Concrete is filled in top hopper 1 meter high Allowed to drop in second hopper Concrete is dropped from second hopper into cylinder and leveled Weighed and emptied Filled with fully compacted concrete and weighed again Ratio of fallen weight to fully compacted concrete is compacting factor G.GUNA SRVEC

7 Vee Bee Test Time in second to achieve state of concrete shown below is called Vee Bee Slump cone test is performed in a closed cylinder of 300 mm dia. Perspex plate is placed on top. Vibration are applied at standard rate till plate is fully in contact. G.GUNA SRVEC

8 F l o w T e s t Conical mould is filled with concrete and placed in centre of board. Board is raised and dropped 15 times Spread of concrete is measured and is called Flow G.GUNA SRVEC

9 Setting Time Of Concrete
Setting of concrete is caused by water cement reaction. Setting time of cement and concrete do not coincide. Initial and final setting times are arbitrarily defined by method of penetration of needle Final set of concrete do not mean complete loss of workability. Initial set represent time after which concrete can not be mixed placed and compacted properly. G.GUNA SRVEC

10 Properties of Fresh Concrete: Properties at Early Ages :
Properties of fresh and hardened concrete The potential strength and durability of concrete of a given mix proportion is very dependent on the degree of its compaction. It is vital, therefore, that the consistency of the mix be such that the concrete can be transported, placed, and finished sufficiently early enough to attain the expected strength and durability. Properties of Fresh Concrete: The first 48 hours are very important for the performance of the concrete structure. It controls the long-term behavior, influence f'c (ultimate strength), Ec (elastic modulus), creep, and durability. Properties at Early Ages : Workability Slump Loss Segregation/Bleeding Plastic Shrinkage Time of Set Temperature G.GUNA SRVEC

11 Workability : Slump Test: Consistency:
Definition: Effort required to manipulate a concrete mixture with a minimum of segregation. It is not a fundamental property of concrete. I) consistency (slump)-- easy to flow II) cohesiveness --tendency to bleed and segregate Slump Test: Slump test is a test conducting before concrete to be used for casting. The purpose of slump test Is to determine the water content in concrete and its workability Consistency: Consistency or fluidity of concrete is an important component of workability and refers in a way to the wetness of the concrete. However, it must not be assumed that the wetter the mix the more workable it is. If a mix is too wet, segregation may occur with resulting honeycomb, excessive bleeding, and sand streaking on the formed surfaces. On the other hand, if a mix is too dry it may be difficult to place and compact, and segregation may occur because of lack of cohesiveness and plasticity of the paste. G.GUNA SRVEC

12 PROPERTIES OF HARDENED CONCRETE
The principal properties of hardened concrete which are of practical importance can be listed as: 1) Strength 2) Permeability & durability 3) Shrinkage & creep deformations 4) Response to temperature variations Of these compressive strength is the most important property of concrete. Of the abovementioned hardened properties compressive strength is one of the most important property that is often required, simply because; 1) Concrete is used for compressive loads 2) Compressive strength is easily obtained 3) It is a good measure of all the other properties. G.GUNA SRVEC

13 STRENGTH OF CONCRETE 1. w/c ratio 2. Degree of compaction
The strength of a concrete specimen prepared, cured and tested under specified conditions at a given age depends on: 1. w/c ratio 2. Degree of compaction COMPRESSIVE STRENGTH Compressive Strength is determined by loading properly prepared and cured cubic, cylindrical or prismatic specimens under compression. PERMEABILITY OF CONCRETE Permeability is important because: The penetration of some aggresive solution may result in leaching out of Ca(OH)2 which adversely affects the durability of concrete. The moisture penetration depends on permeability & if concrete becomes saturated it is more liable to frost-action. In some structural members permeability itself is of importance, such as, dams, water retaining tanks. G.GUNA SRVEC

14 Factors Affecting Durability: External → Environmental
A durable concrete is the one which will withstand in a satisfactory degree, the effects of service conditions to which it will be subjected. Factors Affecting Durability: External → Environmental Internal → Permeability, Characteristics of ingredients, Air-Void System... SULFATE ATTACK Ground water in clayey soils containing alkali sulfates may affect concrete. These solutions attack CH to produce gypsum. Later, gypsum and calcium alumina sulfates together with water react to form “ettringite”. Formation of ettringite is hardened cement paste or concrete leads to volume expansion thus cracking. Moreover, Magnesium sulfate may lead to the decomposition of the C-S-H gel. G.GUNA SRVEC

15 CORROSION Electrochemical reactions in the steel rebars of a R/C structure results in corrosion products which have larger volumes than original steel. Thus this volume expansion causes cracks in R/C. In fact, steel is protected by a thin film provided by concrete against corrosion. However, that shield is broken by CO2 of air or the Cl- ions. G.GUNA SRVEC

16 Compressive Strength Test
Flexural Strength Test Compaction Factor Test Young's Modula's Test Slump test G.GUNA SRVEC

17 THE END…… G.GUNA SRVEC


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