1. VT Battery Box

2. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Frame
AA21302-DWG10
1 of 1
AA1302-DWG10 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.6 lb
Non-FC
3:2

3. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Cover
AA21302-DWG11
1 of 1
AA1302-DWG11 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.2 lb
Non-FC
3:2

4. I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Internal Shelf
AA21302-DWG12
1 of 1
AA1302-DWG12 2
Al 6061-T6
Electroless nickel, Uralane
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.04 lb
Non-FC
3:2

5. I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Rear Retainer
AA21302-DWG13
1 of 1
AA1302-DWG13 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.67 lb
Non-FC
3:2

6. I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Front Retainer
AA21302-DWG14
1 of 1
AA1302-DWG14 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.24 lb
Non-FC
3:2

7. TRIM AS NEEDED TO FIT I O N - F PigMat 301 Battery Box PigMat Pillow
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box PigMat Pillow
AA21302-DWG15
1 of 1
AA1302-DWG15 2
PigMat 301
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.1 lb
Non-FC
3:2
TRIM AS NEEDED TO FIT

8. TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Gasket (frame to cover)
AA21302-DWG16
1 of 1
AA1302-DWG16 2
GoreTex
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.04 lb
Non-FC
3:2
TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT
0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

9. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Gasket (cover to connector)
AA21302-DWG17
1 of 1
AA1302-DWG17 2
GoreTex
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.003 lb
Non-FC
2:1
0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

10. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Pack Assembly
AA21302-DWG18
1 of 1
AA1302-DWG18 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC 1 3 4 5 6 7
RAYCHEM POLYSWITCH
ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6
INTERNAL SHELF
Parts List
MATERIAL
NAME
QTY
ITEM
PIGMAT 301
ABSORBANT PILLOW
DELRIN
FRONT RETAINER
SANYO NiCad KR1400-AE 15
REAR RETAINER
NICKEL
CELL INTERCONNECT 14
The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.

11. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Assembly
AA21302-DWG19
1 of 1
AA1302-DWG19 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC
NOTE
All fasteners are NASA approved.
STAINLESS STEEL
SELF-LOCKING HEX NUT - #4-40 6 10
ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE.
BATTERY BOX FRAME 1 9
BATTERY PACK INTERIOR ASSEMBLY 8
GORE-TEX
COVER GASKET 7
TEFLON
VENT COVERS 4
Parts List
MATERIAL
NAME
QTY
ITEM
MATING CONNECTOR
BOX-SIDE CONNECTOR
REGULAR THREAD SHCS - #4-40 3
CONNECTOR GASKET 5
BATTERY BOX COVER
Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes.
The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.

12. USU Battery Box

13. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Frame
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.64 lb
Non-FC
3:2

14. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Cover
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.35 lb
Non-FC
3:2

15. I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Internal Shelf
1 of 1 2
Al 6061-T6
Electroless nickel, Uralane
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.04 lb
Non-FC
3:2

16. I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Rear Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.93 lb
Non-FC
3:2

17. I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Front Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.22 lb
Non-FC
3:2

18. TRIM AS NEEDED FOR FIT I O N - F PigMat 301
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box PigMat Pillow (2)
1 of 1 2
PigMat 301
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.08 lb
Non-FC
3:2
TRIM AS NEEDED FOR FIT

19. TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Gasket (frame to cover)
1 of 1 2
GoreTex
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.05 lb
Non-FC
3:2
TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT
0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

20. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Gasket (cover to connector)
1 of 1 2
GoreTex
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.003 lb
Non-FC
2:1
0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

21. UW Battery Box

22. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Frame
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.9 lb
Non-FC
3:2

23. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Cover
1 of 1 2
Al 6061-T6
INTERIOR: Electroless nickel, Uralane
EXTERIOR: Class 3 Iridite
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.19 lb
Non-FC
3:2

24. I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Internal Shelf
1 of 1 2
Al 6061-T6
Electroless nickel, Uralane
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.06 lb
Non-FC
3:2

25. I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Rear Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.88 lb
Non-FC
3:2

26. I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Front Retainer
1 of 1 2
Delrin
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.3 lb
Non-FC
3:2

27. I O N - F PigMat 301 Battery Box PigMat Pillow (2) Schwartz, J.
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box PigMat Pillow (2)
1 of 1 2
PigMat 301
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.13 lb
Non-FC
3:2

28. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Gasket (frame to cover)
1 of 1 2
GoreTex
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.04 lb
Non-FC
3:2
0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

29. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Box Gasket (cover to connector)
1 of 1 2
GoreTex
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
0.003 lb
Non-FC
2:1
0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

30. I O N - F See materials list
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Pack Assembly (internal components)
1 of 1 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC
NICKEL
CELL INTERCONNECT 19 7
ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6
INTERNAL SHELF 1 4
Parts List
MATERIAL
NAME
QTY
ITEM
PIGMAT 301
ABSORBANT PILLOW
DELRIN
FRONT RETAINER
SANYO NiCad KR1400-AE 20 3
REAR RETAINER 5
RAYCHEM POLYSWITCH 6

31. Utah State University - University of Washington - Virginia Tech
0.05”
0.005”
Schwartz, J.
Bergquist, A.
18/10/01
07/11/01
Battery Pack Assembly
1 of 1 2
See materials list
I O N - F
Utah State University - University of Washington - Virginia Tech
0.01”
0.5°
08/11/01
Non-FC
Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes.
The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see HokieSat drawings for details.
NOTE
All fasteners are NASA approved.
ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE.
BATTERY BOX FRAME 1 8
BATTERY PACK INTERIOR ASSEMBLY 7
GORE-TEX
COVER GASKET 6
Parts List
MATERIAL
NAME
QTY
ITEM
MATING CONNECTOR
BOX-SIDE CONNECTOR
STAINLESS STEEL
REGULAR THREAD SHCS - #4-40 5 3
CONNECTOR GASKET 4
BATTERY BOX COVER