1. The Boston Beer Company

2. Products

3. Product Lines Samuel Adams Angry Orchard Sam Adams Boston Lager
Sam Adams Rebel IPA
Sam Adams Light
Sam Adams Cold Snap
Sam Adams Summer Ale
Sam Adams Octoberfest
Sam Adams Winter Lager
Angry Orchard
Crisp Apple
Green Apple
Traditional Dry
Apple Ginger

4. Organization Structure

5. Business Process

6. Company Headquarters Corporate Offices C10
The Boston Beer Company, Inc.
Boston, MA
USA
Brewery
Plant
P10
P20
Cincinnati, OH
Storage Location Raw Materials
SL10
Storage Location Finished Goods
SL11
Shipping Point
S10
SL20
SL21
S20

7. Samuel Adams Boston Lager
Material
Part #
Qty / Batch
Cost / Batch
Cost / Order
Order Qty
Material Type
Vendor
Water
1000 gal
$100
$500
5000 gal
Raw
AquaLine Pure Water, Boston, MA
Malt (barley)
400 lbs.
$640
$320
200 lbs.
Briess Malt & Ingredients Co, Chilton, WI
Noble Hops
100 lbs.
$17.35
$1,735
Dutch Touch Growers, Inc, Zeeland, MI
Yeast
4 lbs.
$30.20
$7.55
1 lb.
LD Carlson Company, Kent, OH
12 oz. bottles
1330
$328.40
2,592
Ardagh Glass Inc., Chesterfield, MO
Bottle Cap
$26.61
$200
10,000
Brew Caps, Nampa, ID
6-pack Cardboard Case
221
$45.10
320
$131.20
Diversified Products, Grasonville, MD
6-pack of Sam Adams Boston Lager $ 1
$5.37
Finished Good

8. Routing for Samuel Adams Boston Lager
Operation #
Ingredients / Parts
used
Steps
Time
(Hrs.)
Cost
Work
Center
Plant 1
Water and Malt
Boil water and malt to create Mash $9
WCBR
P10 2
Mash and Hops
Brew mash and hops to create Wort
$18 3
Yeast and Wort
Ferment the beer and place in tanks in preparation for bottling
120
$100 4
Beer
Allow beer to age and for yeast to metabolize sugars and convert to alcohol.
$150
P20 5
Beer and bottles
Beer is filtered and bottled
0.002
$0.02
WCFL 6
Bottle and bottle caps
Bottles are sealed with bottle caps
WCSL 7
Bottled beer and 6-pack cartons
Bottled Beers are packaged into 6-packs
0.01
$0.05
WCPK

9. Angry Orchard Crisp Apple
Material
Part #
Qty / Batch
Cost / Batch
Order Qty
Cost / Order
Material Type
Vendor
Red Delicious Apples
1500 lbs.
$567.00
50 lbs.
$18.90
raw
Dutch Valley Food Distributors, Myersville, PA
Brown Sugar
$298.50
50 lbs
$9.95
Mount Hope Wholesale, Cottonwood, AZ
Yeast
3 lbs.
$22.65
1 lb.
$7.55
LD Carlson Company, Kent, OH
12 oz. bottles
1326
$207.19
2,592
$405
Ardagh Glass Inc., Chesterfield, MO
Bottle caps
$26.60
10,000
$200
Brew Caps, Nampa, ID
6-pack Cardboard Case
221
$45.10
320
$131.20
Diversified Products, Grasonville, MD
6-pack of Angry Orchard Crisp Apple
$1,167.04 1
$5.28
Finished Good

10. Routing for Angry Orchard Crisp Apple
Operation #
Ingredients / Parts
Used
Steps
Time
(Hrs.)
Cost
Work
Center
Plant 1
Water and Apples
Wash apples and press apples to create cider
0.5 $5
WCBR
P20 2
Cider
Filter cider and bring to low simmer. Add brown sugar
$18 4
Cider and Yeast
Add yeast to cider and let the cider ferment
120
$100 5
Allow cider to age and for yeast to metabolize sugars and convert to alcohol.
$150 6
Cider and Bottles
Cider is bottled
0.002
$0.02
WCFL 7
Bottle Cider and Bottle Caps
Bottles are sealed with bottle caps
WCSL 8
Cider beer and 6-pack cartons
Bottled Ciders are packaged into 6-packs and 12-packs
0.01
$0.05
WCPK

11. Vendors Vendor Name Location Material Type Material
AquaLine Pure Water
Boston, MA
Raw
Water
Briess Malt & Ingredients Co.
Chilton, WI
Malt (barley)
Dutch Touch Growers, Inc.
Zeeland, MI
Hops
LD Carlson Company
Kent, OH
Yeast
Dutch Valley Food Distributors
Myersville, PA
Apples
Mount Hope Wholesale
Cottonwood, AZ
Brown Sugar
Ardagh Glass Inc.
Chesterfield, MO
Glass Bottle
Brew Caps
Nampa, ID
Bottle Caps
Diversified Products
Grasonville, MD
Cardboard Cases

12. Major Customers Distributors Name Location
Beer Distributors of Massachusetts
Boston, MA
Atlantic Importing Company
Framingham, MA
Heidelberg Distributing Company
Cincinnati, OH
Stagnaro Distributing Inc.
Erlanger, KY

13. The Boston Beer Company
To-be MODEL

14. Boston Beer Company AS-IS IDEF0 Model
Entire Process covering the production and delivery of beer and cider products.

15. Boston Beer Company TO-BE IDEF0 Model –A0

16. Boston Beer Company AS-IS IDEF0 Model
Entire Process covering the production and delivery of beer and cider products.

17. Boston Beer Company TO-BE IDEF0 Model – A0

18. Boston Beer Company AS-IS IDEF0 Model
Operation to ensure customer information exists and/or is accurate.

19. Boston Beer Company TO-BE IDEF0 Model – A1

20. Boston Beer Company AS-IS IDEF0 Model
Operation to plan for the required materials, process and schedule to meet the customer's order.

21. Boston Beer Company AS-IS IDEF0 Model
Operations involving the receiving, storing and delivery of raw materials to production plant.

22. Boston Beer Company TO-BE IDEF0 Model – A2

23. Boston Beer Company AS-IS IDEF0 Model
Processes involved into making beer and cider from raw materials.

24. Boston Beer Company TO-BE IDEF0 Model – A3

25. Boston Beer Company AS-IS IDEF0 Model
Verification that beer or cider meet the company's quality standards.

26. Boston Beer Company TO-BE IDEF0 Model – A4

27. Boston Beer Company AS-IS IDEF0 Model
Process of storing finished good until it is ready to be shipped.

28. Boston Beer Company AS-IS IDEF0 Model
Process of obtaining finished products from warehouse and shipping to distributors.

29. Boston Beer Company TO-BE IDEF0 Model – A5

30. Boston Beer Company AS-IS Object Model

31. Boston Beer Company TO-BE Object Model

32. Boston Beer Company TO-BE Dynamic Model

33. Boston Beer Company TO-BE Dynamic Model

34. Boston Beer Company TO-BE Dynamic Model

35. Boston Beer Company TO-BE Dynamic Model

36. Boston Beer Company TO-BE Dynamic Model

37. Boston Beer Company ?