1. SESAME Control System Status
Control group
29/11/2016
Prepared by:
Abdallah Ismail
Ibrahim Saleh
Abdallah Ahmad
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

2. Overview
Clients implementation uses Control System Studio (CSS) based on V.3.16
Control system implementation uses
(EPICS) base
Development and administration
platforms use Scientific Linux 6.4
Git version Control System is used
to track development & documentation
Siemens S7 PLCs are used for the
machine protection system
Allen Bradley PLC is used for the
Personal Safety System (PSS).
Servers are implemented as EPICS
Input/Output Controllers (IOCs)
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

3. Infrastructure New Infrastructure servers are used with new strategy.
Four infrastructure virtual servers
Repositories, Bugzilla, Wiki, Elog
Server-IS0
Alarm Handler (BEAST)
Server-IS1
DHCP, DNS, NFS, TFTP
Server-IS2
Archiver (BEAUTY) [1 TB Storage]
Server-IS3
Eight virtual servers for IOCs
Vacuum IOC
Power
IOC RF
IOC
Diagnostics
IOC
Timing
IOC
PSS
IOC
PLC
IOC
Motion
IOC
All clients, servers and controllers are connected to an isolated machine network.
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

4. Storage Ring Control System
Power Supplies Overview
Device
Brand
Control
Interface
Bending Magnet PS
EEI
Ethernet
(PSI Controller)
Quadrupoles PS
TDK-Lambda
Sextuples PS
Correctors PS
PSI
Injection Septum PS
Delta-SM400
Injection Kicker PS
FUG-HCP35
Six gateways running EPICS IOCs are responsible of:
Interface the control room to the power supplies
Trigger all power supplies at the same instant
Hard IOC with power supplies, health monitor and EVR databases
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

5. Storage Ring Control System
Power Supplies Control Status
Device
Installation and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
Bending Magnet PS
Done
%100
Ready for commissioning
Quadrupoles PS
Sextuples PS
Correctors PS
Injection Septum PS
%90
Trigger Enable signal to be tested
Injection Kicker PS
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

6. Storage Ring Control System
Power Supplies Clients DI
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

7. Storage Ring Control System
Power Supplies Clients DI
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

8. Storage Ring Control System
RF System Control Status
Device
Brand
Control
Interface
LLE
Dimtel
Ethernet
Cavities
ELETTRA
I/O
Solid State Amplifiers
SEGMA-Phi
Ethernet (MUX Board)
Motion Controller
Galil
Signal Generator
Work Microwave
Device
Installation and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
LLE
Done
Done (EDM GUIs)
%90
Interlock chain to be done, CSS GUIs
Cavities
Done (Two Cavities)
I/O
%80
Cooling racks to be connected
Solid State Amplifiers
Done (Two Amplifiers)
%100
Ready for commissioning
Motion Controller
Done (MEDM GUIs)
Minor issues in finishing hardware and client side
Signal Generator
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

9. Storage Ring Control System
RF System Clients
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

10. Storage Ring Control System
RF System Clients
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

11. Storage Ring Control System
Diagnostics System Control Status
Device
Brand
Control Interface
Libera Brilliance+
I-tech
Ethernet
Florescent Screens
VAb
I/O
Shaker
In-house
RS232, I /O
Function Generator
Tektronix
Oscilloscope
Motion Controller
Galil
Camera
Basler
Digital Voltmeter
Agilent
RF Switchers
In-House
Device
Installation and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
Libera Brilliance+
Done
%100
Ready for Commissioning
Florescent Screens
In Progress
%90
Testing to be done
Shaker
Fixing minor errors
Function Generator
Ready for commissioning
Oscilloscope NA
VNC
Motion Controller
Done (MEDM)
%80
Camera
Digital Voltmeter
RF Switchers
%60
Software design in progress
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016 10

12. Storage Ring Control System
Diagnostics System Clients DI
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

13. Storage Ring Control System
Vacuum System Control Status
Device
Brand
Control
Interface
ION Pump
Controller
Digital QPC
(Gamma Vacuum)
Ethernet
Gauge Controller
XGS-600 (Agilent)
RS232, I/O
Gate Valve
VAT
I/O
Device
Installation and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
ION Pump
Controllers
Done
%80
Firmware upgraded, minor errors to be checked.
Gauge Controllers
%90
Expert GUIs to be done.
Gate Valves
In progress
PLC logic to be tested
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

14. Storage Ring Control System
Vacuum System Clients DI
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

15. Storage Ring Control System
Cooling System Control Status
Device
Brand
Control
Interface
Security Box
In-House
I/O
Device
Installation and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
Security Box
Done
In Progress
%90
Final test to be done
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

16. Storage Ring Control System
Timing IOC
CSS OPIs
Timing System Control Status
Network
Device
Brand
Control
Interface
Event Generator
MRF
Ethernet
Event Reciever
EVG
Optical Fanout
Gateway 6 EVR ….
Gateway 1 EVR
Storage Ring EVR
Booster EVR
Power Supplies Triggers
Main Splitter
Devices Triggers
Splitter 4
…. Splitter 1
Devices Triggers
Device
Installation and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
Event Generator
Done
%100
Ready for commissioning
Event Reciever
Liberas
Machine Clocks
Cameras
Scopes
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

17. Storage Ring Control System
Timing System Clients DI
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

18. Storage Ring Control System
Machine Protection System Overview and Status
SIEMENS S7-300 PLC is used for MPS.
Input/Output modules are distributed
into four quadrants to cover 16 SR cells.
One main CPU for Vacuum and Diagnostics
is communicating with remote I/Os
through a PROFINET network to cover
all the quadrants.
One main CPU for Cooling and Power Supplies
One main CPU for RF system.
One main CPU for TL2.
Quad. 1
Quad. 4
Quad. 2
Quad. 3
Device
Installation and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
Vacuum-Diagnostics PLC
Done
In Progress
%80
Programming and testing in progress
Cooling-Power Supplies PLC
RF PLC
TL2 PLC
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

19. TL2 Control System TL2 System Control Status Device
Installatio n and cabling
EPICS testing
CSS GUIs
Percentage of completion
Notes
ION Pump Controllers
Done
In Progress
%80
Testing to be done
Gauge Controllers
Gate Valves
Florecent Screens
Cameras
%100
Ready for commissioning
Bending Magnets PS
%70
Quadrupoles PS
Correctors PS
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016 18

20. Cabling and Racks Installation
Control Racks Assembling
Assembling racks in the lab
Cabling in the service area
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

21. Cabling and Racks Installation
Control Racks
Power protection fuses
24VDC Power Supply and Fuses
VA-DI PLC I/O modules
PS-CO PLC I/O modules
VA-DI PLC I/O signals
PS-CO PLC I/O signals
Fan
Timing Spliter
Power Supplies Gateway
Network Switch
Timing cables (Trigger Signals)
Fiber Optics cables (To Power
Supplies Controllers)
UPS
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

22. Cabling and Racks Installation
Cabling in the Tunnel and Service Area
Gauges Cables
Ion Pumps Cables
Motors and Encoders cables
PLC Cables (valves, screens, security boxes)
BPM Cables
Network and Fiber Optics cables
Control cables are halogen-free (From Turkey)
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016

23. Conclusion and Future Work
We finished one of the big tasks which was cabling and racks installation
Control systems are almost ready for the commissioning
We need 2 weeks to finalize the remaining work before commissioning
Our colleague “Abdallah Ismail” resigned from SESAME in a very critical time.
All the pressure of commissioning will be on us in the coming period, so we need to hire two engineers as soon as possible.
We have a lack of documentation because we are very busy.
Cooperation with other groups is necessary to organize their requirements in the commissioning period.
Working on the Beamlines control system to be started in January, 2017
Thank You
SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah
11/29/2016