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Advisor: Dr. Bilal El Ariss

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1 Advisor: Dr. Bilal El Ariss
United Arab Emirates University College of Engineering Graduation Projects Unit Graduation Project II Highway Concrete Bridges (Analysis & Design) Advisor: Dr. Bilal El Ariss Second Semester

2 Acknowledgments: Our Deepest thanks and gratitude goes to:
Dr. Bilal El-Ariss “Project Advisor”. Committee members. Graduation Projects Unit at the UAE University.

3 Presentation Contents:
Project Objectives. Chapter 1: Introduction. Chapter 2: Pier Cap Analysis. Chapter 3: Bridge Components Design. Chapter 4: Results & Discussion. Conclusion.

4 Project Objectives: Fundamental Concepts of Bridges Engineering.
Problem Identifying & Possible Solution. Use of Codes and Specifications. Use of Computer Analysis & Design Tools.

5 Chapter 1: Introduction: - Problem Description.
- Al Garhoud Bridge Facts. - Graduation Project Overview. - Our Bridge vs. Al Garhoud Bridge.

6 Problem Description: Traffic congestion has become one of the most critical issues in the United Arab Emirates, especially in Dubai. Dubai Government has started many projects that cost billions of dirham's to over come the traffic jam issue. Bridges seems to be the most suitable solution for the traffic congestion problems in Dubai. As future engineers who eager to contribute for the community we decide to make our graduation project about “Highway Concrete Bridges”.

7 Problem Description: To make our project more sensible we decided to choose one real project that is currently under construction in Dubai which is “The New AL Garhoud Bridge” that will replace the old bridge.

8 Al Garhoud Bridge Facts:
AL Garhoud Bridge is considered as one of the most important bridges in Dubai as it crosses Dubai Creek to connect Bur Dubai with Deira Dubai. The old bridge is 6 lanes wide, with a capacity of 9000 vehicles per hour (at peak flow). The new bridge will be 520 meters long and 14 lanes wide, with a capacity of vehicles per hour (at peak flow). The total cost is about AED 415 million.

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11 Graduation Project overview:
Highway Concrete Bridge (Analysis & Design) First Semester Second Semester Literature Review Analysis of pier caps Design of bridge components AASHTO Code Review SAP2000 software Seminars Analysis of bridge components Bridge Deck (Slab) Bridge Girders Design of Bridge Slab (Deck) Design of Bridge Girder Design of Bridge Pier Cap

12 Our Bridge vs. Al Garhoud Bridge:
Current structure is box girder bridge. Alternative design, slab on continuous girders (T-girders). Cast in situ elements. Construction difficulties. 520 m Total Length 16 m Total Height 7 spans Number of spans 6 piers Number of piers 7 lanes Number of lanes 3.7 m Lane width None Side walks 0.26 m Slab Thickness 3.8 m Total Depth 7 girders Number of Girders 2.52 m Effective Flange width 4.4 m Actual Flange Width 1.9 m Web Width Spacing between Girders 2.07 m Clearance at Slab Edges

13 Chapter 2: Pier Cap Analysis: - Pier Cap Literature Review.
- Pier Cap Analysis Concept . - Pier Cap Analysis Calculations &Results.

14 Pier Cap Literature Review:
Definition: Pier cap is the structural element that transfer the load form the superstructure elements to the substructure elements, located at the junction of two spans .

15 Pier Cap (Types & Specifications):
Pier Cap Literature Review: Pier Cap (Types & Specifications): Pier caps can come in different types like: Single column (Hammerhead). Solid Wall. Multi-column or pile bent. The selection of the pier type depends on: Required load capacity. Superstructure Geometry. Site conditions. Cost Consideration. Aesthetics.

16 Pier Cap Literature Review:
1- Single Column (Hammerhead)

17 Pier Cap Literature Review:
2- Solid Wall

18 Pier Cap Literature Review:
3- Multi-Column or Pile Bent

19 Pier Cap Literature Review:
Information to be identified from analysis process: Preliminary pier dimensions . Applied load form superstructure. Pier dead load. Pier live load. Material properties.

20 Pier Cap Analysis Concept:
Girder Reactions Pier Own Weight Live Load on Bridge Deck

21 Pier Cap Analysis Concept:
Pier Own Weight Girder Reactions & Live Load on Bridge Deck

22 Pier Cap Analysis Concept:
Pier Cap General View

23 Pier Cap Analysis Calculations &Results.
Minimum Height of Concrete Structure: Cantilever Both end continuous One end continuous Simply supported L/10 L/28 L/24 L/20 Solid one way slabs L/8 L/21 L/18.5 L/16 Beams or ribbed one-way slabs

24 Pier Cap Analysis Calculations &Results.
Pier height: Pier Width: Cross section area: Pier own weight:

25 Imposed loads on Pier Caps:
Girder line model in SAP2000. Girders reactions on pier cap (section over the entire length of the bridge).

26 Maximum Load from Girder
Imposed loads on Pier Caps: Maximum dead load for each pier. Support Load (kN) Abutment 1 Pier 1 Pier 2 Pier 3 Pier 4 Pier 5 Pier 6 Abutment 2 Maximum Load from Girder

27 Live Load Cases: According to the AASHTO standards, there are different live load scenarios that should be studied in order to obtain the maximum possible live load: Case (1): Full Shift Left

28 Live Load Cases: Case (2): Full Shift Right

29 Live Load Cases: Case (3): Full Center to Left

30 Live Load Cases: Case (4): Full Center to Right

31 Live Load Cases: Case (5): One Left

32 Live Load Cases: Case (6):One Right

33 Live Load Cases: Case (7): Two Over Center Column

34 Live Load Cases Calculation

35 Live Load Cases Calculation
P G1 G2 G3 G4 G5 G6 G7

36 Live Load Cases Result Load Cases G1 G2 G3 G4 G5 G6 G7 1 208.574
2 3 49.749 4 5 -1.251 6 7 18.075 8 72.299 9 10 36.149 11 87.448 86.499

37 Live Load Cases Result Load Cases G1 G2 G3 G4 G5 G6 G7 12 208.574
2.774 13 14 15 16 72.299 17 18 19 20 3.400 21 36.149 Max. Load (kN)

38 Chapter 3: Bridge Components Design: - Design of Bridge Slab (Deck).
- Design of Bridge Girder. - Design of Bridge Pier Cap.

39 Bridge Deck (Slab) Design
Design Concept & theory Slab Analysis Results Manual Calculation Bottom Reinforcements Top Reinforcements

40 Design Concept & theory
Design of Rectangle Section Involves two cases: Case 1:Unrestricted sectional Dimensions. Assume steel ratio (ρ)min ≤ ρ ≤ (ρ)max . Determine concrete dimensions accordingly (b,d & h). Case 2: Pre-determined sectional dimensions. Determine area of steel (As ) from given dimensions. Ensure that (As)min ≤ As ≤ (As)max.

41 Design Concept & theory
Design of RC Section Requires Determination of: Concrete Dimensions: Beam width ( b ). Depth of steel reinforcement ( d ). Section height ….h = d + cover-to-center of steel. Area of steel reinforcement ( As ). Ensure safety requirements ( As )min ≤ As ≤ ( As )max.

42 Design Concept & theory
Determine steel ratio (ρ): Using ACI Equation Use of Tables “from Appendix B” Choose the appropriate Table (B.8 up to B.10) according to (fc’) and (fy). Calculate the term (Rn) and then select ( ρ) accordingly.

43 Design Concept & theory
Check ACI Safety Requirements: Methods to determine ρmin . 1. ACI Equations. 2. Tables (B8 – B10) from Appendix B (R-Sections Only). Methods to determine ρmax 1. ACI Equations 2. Table B7 (R-Sections Only)

44 Design Concept & theory
Methods to determine ρmin . ACI Equations. Tables (B8 – B10) from Appendix B (R-Sections Only).

45 Design Concept & theory
Methods to determine ρmax . ACI Equations. Table (B8) from Appendix B (R-Sections Only).

46 Design Concept & theory
Important Notes: If you find ρ < ρmin then, choose ρmin . If you find ρ > ρmax Increase Section Depth OR Add Compression Steel

47 Design Concept & theory
Calculate Area of steel: Determine number of steels bars = As / Dia. of Bar Check available width and steel distribution.

48 Design of Rect. Section STEP 1: Assume bar size and then determine db.
STEP 2: Assume cover. STEP 3: Compute depth of steel reinforcement ( d ) STEP 4: Determine ( ρ) from Tables or ACI Equation. STEP 5: Ensure that ρmin ≤ ρ ≤ ρmax. STEP 6: Determine As.

49 Moment in support (kN-m) Moment in mid span (kN-m)
Slab Analysis Results. Slab Ultimate Moment Values Moment in support (kN-m) Moment in mid span (kN-m) Frame 15.215 1 15.327 2 25.812 3 21.892 4 5 6 7 8 15.215 15.327 25.812 21.892

50 Bottom Reinforcements
Assume Bar size # 16

51 Bottom Reinforcements

52 Bottom Reinforcements

53 Bottom Reinforcements

54 Area Of Groups Standard Metric Bars (mm2)

55 Top Reinforcements

56 Top Reinforcements

57 Top Reinforcements

58 Area Of Groups Standard Metric Bars (mm2)

59 Bridge girders Design Girder Analysis Data Design Concept & theory
Manual Calculation Bottom Reinforcements Top Reinforcements

60 Bridge Girder Analysis Data:
Girder Dimensions: h = 3800 mm bw = 1900 b = 4400 hf = 210

61 Ultimate Moment (kN-m)
Bridge Girder Analysis Data: Girder ultimate positive moments values: Frame Station (m) Max. D.L Moment (kN-N) L.L Moment (kN-m) Ultimate Moment (kN-m) 1 22 2 39.5 3 40 4 5 6 40.5 7 38 Max

62 Ultimate Moment (kN-m)
Bridge Girder Analysis Data: Girder ultimate negative moments values: Pier cap Station (m) Max. D.L Moment (kN-N) L.L Moment (kN-m) Ultimate Moment (kN-m) 1 60 2 140 3 220 4 300 5 380 6 460 Max

63 Bridge Girder (Design Concept):
Main target is to determine the location of the neutral axis. Two cases: Case 1: N.A falls in the flange (a ≤ hf) Section above N.A is rectangular Same procedure as R-sections BUT different formula for the calculation of As(max)

64 Bridge Girder (Design Concept):
Case 2: N.A falls in the web (a > hf) Compressed concrete above N.A is NOT rectangular Divide compressed concrete above N.A into rectangular parts

65 Bridge Girder (Design Concept):
Compare the values of Mu & Mflange if: Mu < Mflange a < hf Mu > Mflange a > hf Where: Mu = Moment from applied forces (Obtained by Analysis). Mflange = Moment carried by flange.

66 Bridge Girder (Design Concept):
Case 1: Mu < Mflange a < hf Design concept of Rectangular section

67 Design of Rect. Section STEP 1: Assume bar size. STEP 2: Assume cover.
STEP 3: Compute depth of steel reinforcement ( d ). STEP 4: Determine ( ρ ) from Tables or ACI Equation. STEP 5: Ensure that ρmin ≤ ρ ≤ ρmax. STEP 6: Determine As.

68 Bridge Girder (Design Concept):
Case 2: Mu > Mflange a > hf Design concept of T-Section

69 Bridge Girder (Design Concept):
Dividing the compressed area into two rectangles

70 Bridge Girder (Design Concept):

71 Bridge Girder (Design Concept):
Where: Mu Predicted from the analysis. Muf Previously Calculated. Muw Unknown

72 Bridge Girder (Design Concept):
Determine ( ρ ) from Tables or ACI Equation.

73 Bridge Girder (Design Concept):
STEP 1: determining the N.A position. STEP 2: Dividing the compress area into two rectangles. STEP 3: Calculating Asf & Muw. STEP 4: Determine ( ρ ) from Tables or ACI Equation. STEP 5: Calculating Asw STEP 6: Ensure that ρmin ≤ ρ ≤ ρmax. STEP 6: Determine As (Total).

74 Girder Design Calculations:
Girder Design Steps: Bottom Steel Reinforcements. Top Steel Reinforcements.

75 Bottom Steel Reinforcements:
Assume Bar size # 43 Cover =

76 Bottom Steel Reinforcements:

77 Bottom Steel Reinforcements:

78 Bottom Steel Reinforcements:

79 Bottom Steel Reinforcements:

80 Area Of Groups Standard Metric Bars (mm2)
Bar designation Cross Section Area Number of bars 50 51 52 53 54 55 56 57 # 10 71 3550 3621 3692 3763 3834 3905 3976 4047 # 13 129 6450 6579 6708 6837 6966 7095 7224 7353 # 16 199 9950 10149 10348 10547 10746 10945 11144 11343 # 19 284 14200 14484 14768 15052 15336 15620 15904 16188 # 22 387 19350 19737 20124 20511 20898 21285 21672 22059 # 25 510 25500 26010 26520 27030 27540 28050 28560 29070 # 29 645 32250 32895 33540 34185 34830 35475 36120 36765 # 32 819 40950 41769 42588 43407 44226 45045 45864 46683 # 36 1006 50300 51306 52312 53318 54324 55330 56336 57342 # 43 1452 72600 74052 75504 76956 78408 79860 81312 82764 # 57 2581 129050 131631 134212 136793 139374 141955 144536 147117 Based on the table we will choose: 54 # 43

81 Top Steel Reinforcements:
Assume Bar size # 43 Cover =

82 Top Steel Reinforcements:

83 Top Steel Reinforcements:

84 Top Steel Reinforcements:

85 Top Steel Reinforcements:

86 Top Steel Reinforcements:

87 Top Steel Reinforcements:

88 Area Of Groups Standard Metric Bars (mm2)
Bar designation Cross Section Area Number of bars 81 82 83 84 85 86 87 88 # 10 71 5751 5822 5893 5964 6035 6106 6177 6248 # 13 129 10449 10578 10707 10836 10965 11094 11223 11352 # 16 199 16119 16318 16517 16716 16915 17114 17313 17512 # 19 284 23004 23288 23572 23856 24140 24424 24708 24992 # 22 387 31347 31734 32121 32508 32895 33282 33669 34056 # 25 510 41310 41820 42330 42840 43350 43860 44370 44880 # 29 645 52245 52890 53535 54180 54825 55470 56115 56760 # 32 819 66339 67158 67977 68796 69615 70434 71253 72072 # 36 1006 81486 82492 83498 84504 85510 86516 87522 88528 # 43 1452 117612 119064 120516 121968 123420 124872 126324 127776 # 57 2581 209061 211642 214223 216804 219385 221966 224547 227128 Based on the table we will choose: 87 # 43

89 Bridge Pier Caps Design
Design Concept & theory Manual Calculation Bottom Reinforcements Top Reinforcements

90 Design Concept & theory
According to reinforcement concrete (RC) design concept, the design of bridge pier caps follows the rectangular section design method which used in slab design However, we used the analysis results that obtained in chapter 2 as inputs to the design calculations.

91 Pier Caps Analysis Data:
Girder Dimensions: h = 1.65 m b = 0.825 L = 30

92 Pier Caps Analysis Results
Max. (–ve) Moment (kN-m) Max. (+ve) Moment Sections 1 2 3 4 Max

93 Manual Calculation Bottom Reinforcement Top Reinforcement

94 Bottom Reinforcement Assume Bar size # 43 Cover =

95 Bottom Reinforcement

96 Bottom Reinforcement

97 Bottom Reinforcement

98 Area Of Groups Standard Metric Bars (mm2)
Number of bars Cross Sec. Area Bar designation 97 95 87 54 52 51 45 39 37 6 6887 6745 6177 3834 3692 3621 3195 2769 2627 426 71 # 10 12513 12255 11223 6966 6708 6579 5805 5031 4773 774 129 # 13 19303 18905 17313 10746 10348 10149 8955 7761 7363 1194 199 # 16 27548 26980 24708 15336 14768 14484 12780 11076 10508 1704 284 # 19 37539 36765 33669 20898 20124 19737 17415 15093 14319 2322 387 # 22 49470 48450 44370 27540 26520 26010 22950 19890 18870 3060 510 # 25 62565 61275 56115 34830 33540 32895 29025 25155 23865 3870 645 # 29 79443 77805 71253 44226 42588 41769 36855 31941 30303 4914 819 # 32 97582 95570 87522 54324 52312 51306 45270 39234 37222 6036 1006 # 36 140844 137940 126324 78408 75504 74052 65340 56628 53724 8712 1452 # 43 250357 245195 224547 139374 134212 131631 116145 100659 95497 15486 2581 # 57

99 Top Reinforcement: Assume Bar size # 43 Cover =

100 Top Reinforcement

101 Top Reinforcement

102 Top Reinforcement

103 Area Of Groups Standard Metric Bars (mm2)
Number of bars Cross Sec. Area Bar designation 97 95 87 54 52 51 45 39 37 6 6887 6745 6177 3834 3692 3621 3195 2769 2627 426 71 # 10 12513 12255 11223 6966 6708 6579 5805 5031 4773 774 129 # 13 19303 18905 17313 10746 10348 10149 8955 7761 7363 1194 199 # 16 27548 26980 24708 15336 14768 14484 12780 11076 10508 1704 284 # 19 37539 36765 33669 20898 20124 19737 17415 15093 14319 2322 387 # 22 49470 48450 44370 27540 26520 26010 22950 19890 18870 3060 510 # 25 62565 61275 56115 34830 33540 32895 29025 25155 23865 3870 645 # 29 79443 77805 71253 44226 42588 41769 36855 31941 30303 4914 819 # 32 97582 95570 87522 54324 52312 51306 45270 39234 37222 6036 1006 # 36 140844 137940 126324 78408 75504 74052 65340 56628 53724 8712 1452 # 43 250357 245195 224547 139374 134212 131631 116145 100659 95497 15486 2581 # 57

104 Chapter 4: Results & Discussions: - Slab Results Discussion.
- Girder Results Discussion. - Pier Cap Results Discussion.

105 Results & Discussions:
Slab Results Discussion: Slab was divided into 8 sections following the allocation of the supports/girders (edge sections are cantilevers). Symmetrical results of the moment (from analysis) along the centre line of the bridge. Design only 4 different sections and the remaining 4 sections have the same design.

106 Slab Discussion Divide the slab into 8 sections.
We had to design only 4 different sections and the remaining 4 sections have the same design. The required top and bottom steel amount for each section Shown on the line model below as well: Section 1 Section 8 Section 2 Section 7 Section 3 Section 6 Section 4 Section 5 G 1 G 2 G 7 G 3 G 6 G 4 G 5

107 Results & Discussions:
Slab Results Discussion: Required Bottom Steel for each Section. Required Top Steel for each Section. Section Max (+ve) (kN-m) Number of steel bars 1 15.215 4 # 16 2 15.327 3 4 5 6 7 8 Section Max (-ve) (kN-m) Number of steel bars 1 6 # 16 2 4 # 16 3 4 5 6 7 4 #16 6 #16 Resulting Steel Amounts for each Section.

108 Girder Discussion Shear Reinforcement General Girder Discussion

109 Girder Shear Reinforcement
Depending on the ultimate values of shear forces that were obtained from SAP2000, the girders were divided into three shear zones. They are two critical zones near the support and one normal section in the mid-span. Ultimate Shear (kN) Station (m) Frame 60 1 80 2 3 4 5 6 7 Max

110 Girder Shear Reinforcement
# 12 @ 15 cm # 12 @ 5 cm 60 m 12.5 m 18.5 m 29 m # 12 @ 15 cm # 12 @ 5 cm 80 m 30.5 m 18 m 31.5 m

111 General Girder Discussion
Frame 7 Frame 1 Frame 6 Frame 2 Frame 5 Frame 3 Frame 4 Pier 1 Pier 6 Pier 2 Pier 5 Pier 3 Pier 4 Abutment 1 Abutment 2 Number of steel bars Ultimate Moment (kN-m) Frame 45 # 43 1 54 # 43 2 51 # 43 3 52 # 43 4 5 6 7 Number of steel bars Ultimate Moment (kN-m) Pier cap 87 # 43 1 97 # 43 2 95 # 43 3 4 5 6 45 #43 54 #43 51 #43 52 #43 87 #43 97 #43 95 #43

112 Pier Caps Discussion Shear Reinforcement General Pier Caps Discussion

113 Girder Shear Reinforcement
Depending on the ultimate values of shear forces, the whole section of the pier caps falls in the critical shear zones. We preformed shear design and we used the spacing between the stirrups to be equal to 50 mm over the whole section. Ultimate Shear (kN) Frame 1 2 3 4 Max.

114 Girder Shear Reinforcement
# 12 @ 50 mm 30 m

115 General Pier Cap Discussion
Num. of steel bars Moment in Mid Span (kN-m) Section 37 # 43 1 19 # 43 2 3 4 Number of steel bars Moment on support (kN-m) Section 39 # 43 1 2 3 4 5

116 General Pier Cap Discussion

117 Conclusion: This project was an eye-opening for us on bridge engineering. Learn how to deal with codes and apply the required specifications for analysis and design procedures. Contributing to the welfare of our community by introducing a reliable solution to resolve the traffic congestion problem. knowledge and practice on the use of important structural computer tool like SAP2000 and Prokon. Acquiring the techniques and skills needed in leadership, decisions making, building trust and managing conflicts.

118 Thanks for Listening Any Questions?


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