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‘Introduction to Industrial Waste’

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1 ‘Introduction to Industrial Waste’
ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011) ‘Introduction to Industrial Waste’ By; Mrs Hafiza Binti Shukor

2 Student should be able to;
INTERPRET, ILLUSTRATE, and DISCUSS and definitions associated with waste and ILLUSTRATE common waste treatment theory and practice ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

3 WASTE ? "Waste" shall mean any substance or object in that intends or is required to discard. EU Council Directive 75/442/EEC ammended by Council Directive 91/156/EEC art. 1(a). "Wastes" are substances or objects which are disposed of or are intended to be disposed of or are required to be disposed of by the provisions of national law; Basel Convention on the Control of Transboundary Movements of Hazardous Wastes and Their Disposal, article 2 The goal of effective industrial waste treatment is directed towards the removal of all contaminants that adversely impact the water as well as air and land environments. (Nemerow and Agardy, 1998) ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

4 Industrial wastewater treatment
Covers the mechanisms and processes used to treat waters that have been contaminated in some way by anthropogenic industrial or commercial activities prior to its release into the environment or its re-use. Most industries produce some wet waste although recent trends in the developed world have been to minimize such production or recycle such waste within the production process. However, many industries remain dependent on processes that produce wastewaters. Anthropogenic (from the Greek meaning manmade) effects, processes or materials are those that are derived from human activities, as opposed to those occurring in biophysical environments without human influence. The term is often used in the context of environmental externalities in the form of chemical or biological wastes that are produced as by-products of otherwise purposeful human activities. ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

5 Fundamentals of Wastewater
any liquid that contains impurities or pollutants in the form of solids or gasses or their combinations in such a concentration that is harmful if disposed into the environment Impurities in ww are mainly due to the presence of solids in the water. The solids may be organic or inorganics in nature and may be present in suspended, colloidal, dissolved or in the various forms of their combinations. The prescribed limit or acceptable level of concentration of impurities or pollutants is laid down by the local authoroties such as Jabatan Alam Sekitar. The final discharge of ww will normally be either into the body of water or onto the land. The receiving bodies of water may be streams, lakes, ponds, canals, rivers, seas etc. ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

6 Industrial Wastewater
TYPES OF WASTEWATER Domestic Wastewater Municipal ww/ used water Contains organics & inorganics solids & microorganism (bact) Composition depends on the source of its generation Industrial Wastewater Generated by large & medium scale industries. Vary in quantity & quality from industry to industry and process to process for the same industry Majority of manufacturing industries generate a large volume of high strength ww. ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

7 CONCEPT OF TREATMENT Wastewater Treatment
The partial complete removal of excessive impurities present in wastewater. The excessive impurities imply to the constituent (s) concentration(s) that is more than the acceptable level(s) for final or suitable reuse of treated wastewater. The partial reduction or complete removal of impurities depends on the intended level of treatment. If the objective is to simply dispose of the final effluent into the body of water (receiving streams) or onto the land, the conc of specific constituents is reduced only up to acceptable limits prescribed by the local authorities. Wastewater Treatment ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

8 Theories and Practices
STEP 1: Volume Reduction In general, the first step in minimizing the effects of industrial wastes on receiving streams and treatment plants is to reduce the volume of such wastes. This may be accomplished by: classifying wastes; conserving wastewater; Changing production to decrease wastes; Reusing both industrial and municipal effluents as raw water supplies; or ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

9 Classification of Wastes
If wastes are classified so that manufacturing-process waters are separated from cooling waters, the volume of water requiring intensive treatment may be reduced considerably. Sometimes it is possible to classify and separate the process waters themselves so that only the most polluted ones are treated and the relatively uncontaminated ones are discharged without treatment. ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

10 Conservation of Wastewater
Water conservation is waste saved. Conservation begins when an industry changes from an “open” to a “closed” system. For example, a paper mill that recycles white water (i.e., water passing through a wire screen upon which paper is formed) and thus reduces the volume of wash waters it uses is practicing water conservation. Concentrated recycled wastewaters are often treated at the end of their period of usefulness, because usually it is impractical and uneconomical to treat the wastewaters as they complete each cycle. The savings are twofold: Water costs and waste-treatment costs are lower. ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

11 Changing Production to Decrease Wastes
Changing production to decrease wastes is an effective method of controlling the volume of wastes but is difficult to put into practice. It is hard to persuade plant managers to change their operations just to eliminate wastes. Normally, the operational phase of engineering is planned by the chemical, mechanical, or industrial engineer whose primary objective is cost savings. The main considerations of the environmental engineer, on the other hand, include the protection of public health and the conservation ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

12 Reusing Both Industrial and Municipal Effluents for Raw Water Supplies
Practiced mainly in areas where water is scarce or expensive, reusing industrial and municipal effluents for raw water supplies is proving a popular and economical method of conservation. Although there are many problems involved in reusing effluents for raw water supply, it must be remembered that any water supply poses problems to cities and industries. Because the problems of reusing sewage effluents are similar to those of reusing industrial effluents. ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

13 STEP 2: Contaminant Concentration Reduction
Waste strength reduction is the second major objective for an industrial plant concerned with waste treatment. Any effort to find means of reducing the total pounds of polluting matter in industrial wastes will be well rewarded by the savings earned by reduced requirements for waste treatment. The strength of wastes may be reduced by: (1) process changes; (2) equipment modifications; (3) segregation of wastes; (4) equalization of wastes; (5) by-product recovery; (6) proportioning wastes; and (7) monitoring waste streams ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)

14 All these things will be cover on the last topic as an elements of a waste minimization strategy.
Thank You ERT 417/4 WASTE TREATMENT IN BIOPROCESS INDUSTRY SEM 1 (2010/2011)


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