1. Report Technical Director Storage-Ring-Installation Completed
Outline:
Status Injector
SR-Installation
Magnets
Vacuum
Power Supplies
Accelerating Units
Fast Magnets
Personal Safety System
sesame dec 2016

2. 800 MeV Booster-Synchrotron
Current at 800 MeV increased from 2.5 to 5 mA
Energy
GeV
Circumference
38.4 m
Emittance
170
nmrad
Mom.Compaction
0.18
Energy loss .8 GeV) 14
keV
Tune h/v
2.2 / 1.3
Beam extracted out of Booster
sesame dec 2016

3. Status 2.5 GeV Storagering Nov 2015
The floor preparation has started
The components are coming in
First serial components delivered girder, dipoles
Girder Support Plates Installation
sesame dec 2016

4. Installation completed Nov 2016
16 girder
16 dipoles
64 Quadrupoles
64 Sextupoles
32 Vacuum Chamber
110 Ion-Pumps
750 m water-pipes
12 km cables
Apr. 2016: Delivery of Magnets completed
May 2016: All Girder installed
Jul : Delivery of vacuum chambers completed
Aug 2016: All main vacuum chambers installed
sesame dec 2016

5. Installation-Plan as Done
No principle change compared to Nov 2015, but one month delay
Installation of Girder and Magnets finalized: May 2016
Installation of Main Vacuum System finalized: Aug 2016
Installation of 2+1/2 RF Amplifier (1+1/2 damaged): Sep 2016
Installation of 2 (3)RF cavities: Aug 2016
Installation of main cooling pipes 80 % finalized: Jul 2016
Installation of AC distribution finalized: Sep 2016
Installation of transfer line started: Sep 2016
Main cabling finalized: Oct 2016
Alignment, Check of installation: Nov 2016
Start Commissioning: Dec 2016
Last amplifier, last cavity: Jan 2017
sesame dec 2016

6. Difficulties we faced Delayed delivery: CECOM up to 1 Y man power
Danfysik (NTG) up to 1 y (ceramic, leak)
ELETTRA, CINEL 1 y (¼ Y) administrative (leak) FMB ½ y manpower
Tesla 0 Y
ELYTT ½ Y
CERN-PS 1 Y (development)
Nortemecanica ¼ Y
Damaged components: Solid State Amplifier (FAT/SAT), shipping
Administrative obstacles: Prepayment, Export, Import, Custom clearance
Local Restrictions: Parts partially not available in Jordan
Partially Minor Quality
No mechanical work shop at SESAME
Loss of people: Control (A.I.), Power Supplies (I.A.) Mechanics (A.H.)
sesame dec 2016

7. Installation from top Removal of top layer Installation of girder
Installation of dipole
Installation of Quadrupoles and sextupoles
Removes of upper halves of the magnets
Installation of vacuum chamber
mounting of upper halves
sesame dec 2016

8. All 133 Power-Supplies InstalledNo
I [A]
U [V] DP 1
550
1000 QF 32
300 16 QD 8 SF 2
125 40 SD 80
Corr 64
+/-10
+/-24
Per Quadrant:
Quadrupole PS (4x4),
Corrector PS (16)
Diagnostics (24 BPM)
Control (Vacuum, Machine Protection)
Gateways at Test
Dipole PS
sesame dec 2016

9. SR-Cooling-Pipes Contracted to ALPHA (Jordan) SR & RF: 750 m of pipes
DI water for cooling:
Magnets 500 kW
RF amplifier 250 kW
vacuum chamber 125 kW
RF cavities 125 kW
SR & RF: 750 m of pipes
600 m of welds
sesame dec 2016

10. AC distribution
Contracted to TECO Jordan: Cable Trays AC Cabling from Transformer to Racks
SR (990 kW)
RF( 880 kW)
Quadrant 1
607 kW
Quadrant 2
100 kW
Quadrant 3
100 kW
Quadrant 4
183 kW
Cavities
720 kW
Cool.Rack
80 kW
DP (480 kW)
QP (52 kW)
SP (22 kW)
Else (21 kW)
Else (32 kW)
QP (52 kW)
Else (16 kW)
Else (32 kW)
QP (52 kW)
Else (16 kW)
Else (32 kW)
QP (52 kW)
TL2 (83 kW)
Else (21 kW)
Else (32 kW)
sesame dec 2016

11. Cooling units for cavities 0.1° stability
RF-System (Cavities)
Cooling units for cavities 0.1° stability
Frequency: MHz
Bandwidth: 1 MHz
Shunt impedance: 3.3 MΩ
Umax: 600 kV
Unloaded Q: 41000
Coupling factor: 2
Cavities during FAT
3 units installed
Ok for commissioning
Final delivery, installation Jan 2017
sesame dec 2016

12. Control-System DI
sesame dec 2016
CSS power supply client

13. RF-Amplifier (500 MHz Solid State)
1 Amplifier delivered by SOLEIL
Damaged during Transport
2 Amplifier delivered by SIGMA-PHI
One damaged during SAT
2 out of 3 in operation, ok for commissioning
Final delivery, installation Jan 2017
Solid-State Amplifier
Frequency: 500 MHz
Bandwidth 14 MHz
Power: 80 kW
No modules: 180
Efficiency: 55 %
Control Panel for Solid State Amplifier
sesame dec 2016

14. Radiation Safety Personal Safety System contracted to SAM Jordan
Safety PLC Allen Bradley, Search buttons
Emergency buttons, door Interlocks, fences
All installed, tested and working
Lead-shielding at ratchet-wall
Contracted: 5 additional
Radiation Monitors for Gamma & Neutrons
PSS rack for SR access
sesame dec 2016

15. Resigned Staff Replacement necessary
Both Ismail and Iftikhar Left after installation and test
Both Agreed to remote support
Nevertheless: Knowhow got lost
SESAME-CERN-PS Team reduced from 3 to 1
Pulsed PS expertise reduced from 1 to 0
Firmware (FPGA) expertise reduced from 1 to
Increased work load for S.J. who left (further debugging, maintenance)
Need to built up replacement units for Pulsed PS
Replacement necessary
sesame dec 2016

16. Next Steps Commissioning: Beam into SR: Operate TL2
First turn: Use Fluorescent screens, BPM
More turns: Measure and correct Tune
RF on: Accumulate current, do more diagnostics
Start ramping
Install all cavities: Accumulate current and ramp
Clean up:
Correct, replace the provisional solution
Do documentation
Built up spare parts and test exchange
Raised floor
Organize maintenance
Refurbish Microtron (Electronics)
Built up mechanical workshop
sesame dec 2016

17. Thank You For Your Attention
We are ready for Commissioning
Thank You For Your Attention
sesame dec 2016