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Fibre Textile Identification
Textile Finishing Technology SMKN 1 KATAPANG KABUPATEN BANDUNG Kelas X Semester 1 dan 2
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Vocasional Basic Competence
Explain the process of identification of textile fibers Identify the textile fiber with the burning test Identify the textile fibers with a microscope test Identify the textile fiber with the solubility test Determining grade fiber textile Teknologi dan Rekayasa
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Introduction TEXTILE FIBRE NATURAL FIBRE MAN MADE FIBRE
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Animal Fibre (protein)
Natural Fibre Vegetable fibre Animal Fibre (protein) Mineral fibre Beans fibre(cotton,Kapok ) Jute Rosella Rami Staple(wool,hair) filament(Silk) Asbes Teknologi dan Rekayasa
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MAN MADE FIBRE Organic Anorganic Syntetic polymer Natural polymer
Glass metal Viscosa Rayon Cupramonium Rayon Acetat rayon Triasetat rayon Polinosic Condensation Adition Nylon polyester Polyhydrokarbon Substitution of Polyhydrokarbon and halogen Substitution of Polihidrokarbon and hidroksil Substitution of Polihidrokarbon and nitril Teknologi dan Rekayasa
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Staple Filament LENGTH FIBRE Tow monofilament Teknologi dan Rekayasa
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Fibre characters Physical properties Chemical properties Staple length
Tenacity Elongation and elasticity Dye ability Crimp and convolution Fibre count Maturity colours Chemical properties Storage resistance Bacteria resistance Chemical resistance Teknologi dan Rekayasa
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Cotton Is a vegetable fibre obtained from the mature capsule of the cotton plant, a shrub about 40 cm high, with leaves and flowers of a red or yellow colour. When the flower is fecundated it loses its petals and within 25 days a capsule surrounded by a leaf called bract grows. The capsule is sustained by a cup and has a drop shape rounded at the lower extremity. Teknologi dan Rekayasa
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Inside the capsule there are from five to eight seeds on which the fibre developed.
When the capsule is mature it opens into four parts showing the cotton ball. On the same plant the maturation of the capsules does not occur simultaneously, therefore more passages are required for the harvest of the cotton. Teknologi dan Rekayasa
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The harvest is carried out a week after maturation.
The first operation after harvesting is husking, which permits the removal of the fibres from the seeds. Then the cotton is carded and combed so as to eliminate all the impurities fibers is the seed average. Staple length = 1/8" - 2.5" ( cm) - for manufacturing yarns, fabrics, 7/8" - 11/4" ( cm) is standard. Teknologi dan Rekayasa
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Cotton properties Teknologi dan Rekayasa Specific gravity 1.54
Strength (Tenacity) g/d (cotton is 20% stronger when wet) fiber elongation is almost linear to the stress imposed Elasticity Relatively low Absorbency and Moisture Regain 7-8% at standard conditions Birefringence 0.046 Dielectric constant Resistivity Order of 109 ohm/cm3 Micronaire (upland cotton) Denier (upland cotton) Length in (upland cotton) Diameter Coefficient of friction 0.25 (for raw dry cotton, otherwise strongly changes for treated and/or wet fiber) Thermal Properties Decomposes when exposed at the temperatures about 300oF Teknologi dan Rekayasa
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The overall contents are broken down into the following components.
80-90% cellulose 6-8% water % waxes and fats % proteins 4 - 6% hemicellulose and pectins % ash Teknologi dan Rekayasa
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Jute fibre Teknologi dan Rekayasa
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Rami fibre Teknologi dan Rekayasa
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Silk Silk is produced by the larvae of a variety of insect and spiders of the phylum Arthopoda. Larvae that produce fibres suitable for commercial exploitation as textiles derive from the order Lepidoptera of the class Insecta. Teknologi dan Rekayasa
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The African silks derive from the wild, such as anaphe
The most usefull silks are from the protein secretions of the Bombycidae family. The include the domecticated moth (Bombyx mori), subfamily Bombycinae, the wild chinese tussah moth (Antheraea mylitta) The African silks derive from the wild, such as anaphe Teknologi dan Rekayasa
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Silk Teknologi dan Rekayasa
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silk Teknologi dan Rekayasa
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Life Cycle of the Silk Teknologi dan Rekayasa
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Tenacity (gram/denier)
fibre On wet On dry Cotton 3,8 4,8 Rami 6,7 8,7 Flax 6,6 8,4 Wool 1,3 0,8 Silk 4,5 3,9 Rayon 1,7 – 5,0 1,0 Asetat 1,1 – 1,5 Nylon 8,8 – 4,3 7,4 – 3,6 Dacron 7,5 – 4,5 Glass 6,4 5,8 Orlon 2,5 Acrilan 2,7 – 2,0 2,0 Teknologi dan Rekayasa
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Dye ability Moisture Content Moisture Regain MC = Bn – Bk x 100% Bn
Bn = real weight Bk = absolute weight of fibre MC = Bn – Bk x 100% Bn MR = Bn – Bk x 100% Bk Teknologi dan Rekayasa
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Textile Fibre dye abilitiies
Dye ability(%) Wool 15 Viscosa rayon 11 Silk Cotton 8 Flax 12 Accetate rayon 6 Nylon 4,5 Polyester 4 Kupromunium rayon 13 Fibre glass Orlon 1,5 Acrilan Teknologi dan Rekayasa
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Elongation at break fibre Elongation (%) Cotton 6,7 Flax 2 Wool
25 – 35 Silk 20 Rayon 9 – 12 Polyacetat 25 nylon 16 -28 Dacron 25 -36 Glass Orlon 20 – 28 acrylan 35 Teknologi dan Rekayasa
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Fibre Identification of Textile
Burning tester Microscopic Solubility tester Grade / quality Teknologi dan Rekayasa
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Burning tester of fibre textile
Purpose Observe flame, melting and odor Tools LPG is good fuel Teknologi dan Rekayasa
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Working process Fiber that will be made approximately equal to 10 threads Ne1 with long cm and is torsion. Example of fiber in the near side of the fire Observe the flame, the smell and residue burning Teknologi dan Rekayasa
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Result : Blame ability of natural fibre
burned/un burned/melt Odor of burning Ash Conclusion Easly to burning Paper burned smell Grey and smooth Cotton Rami Hair burned smell Grey and crushed Wool Hair burned smile Silk Teknologi dan Rekayasa
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Result : Blame ability of syntetic fibre
Burned/unburned/melt Odor Ash Conclusion Melt and burned Chemical burned smell hard, circular, grey Polyester Hard, brown Polyamida Easly to burning Paper burned smell Grey and crushed Rayon viskosa Acetic acid smell Hard, black Rayon asetat Melt Yellow-brown Poliakrilat Teknologi dan Rekayasa
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Microscopic Purpose Observe cross section of textile fibre Tools
Description: 1. Statif 7. Objective lens 2. Tubus 8. Revolver 3. Object table 9. Diaphragm 4. Screws macro 10. Condenser abbe 5. micro screw 11. Mirror 6. lens okular Teknologi dan Rekayasa
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Materials Teknologi dan Rekayasa
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Preparations Cross section preparation
Put fibre on the glass/ preparat Closed with objective glass and drops Medium that can be used: water, mineral oil, glycerine, shellac or other substance Longitudinal section preparation Stopple methode Mikrotom (manual) Mikrotom (elektrical) Teknologi dan Rekayasa
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Cross section of nature fibre
Cotton cross section Flax stem cross section Cropsi.ncsu.edu Img.tripatlas.com Teknologi dan Rekayasa
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Cross section of animal fibre
Cross section of raw silk Teknologi dan Rekayasa
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Cross section of wool Teknologi dan Rekayasa
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Cross section of man-made fibre
nylon Teknologi dan Rekayasa
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Making slices cut crosswise method stopple
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Solubility Tester Purpose Observe solubility of textile fibre Tool
clock glass Spatula Convex clock glass Teknologi dan Rekayasa
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1. Sulphate acid 60% 7. Sodium hydroxide 10%
Chemical 1. Sulphate acid 60% 7. Sodium hydroxide 10% 2. Sulphat acid 70% 8. Sodium nitrate concentrated 3. Aceton Sodium hydroxide 45% 4. Chloride acid 1:1 10. metil salisilat 5. Formiat acid 11. Dimetil formamida 6. Hypochlorit 12. meta cresol Teknologi dan Rekayasa
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Textile Fibre Solubility
1 2 3 4 5 6 7 8 9 10 11 12 Conclusion LS L TL COTTON RAMI WOLL SILK POLYESTER TS POLYAMIDA VISCOSA RAYON ACETATE RAYON POLYACRILYC Detail L = dissolved TL =not soluble LS = partly dissolved Teknologi dan Rekayasa
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Grade Fibre impurities Colour Preparation Teknologi dan Rekayasa
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Fibre impurities consists of the dried leaves, branches, stem bark, rind, seeds, grass, dust and oil
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Colours The color of the fibers is affected by climatic conditions, impact of insects and fungi, type of soil, storage conditions etc. There are five recognized groups of color: white, gray, spotted, tinged, and yellow stained. As the color of cotton deteriorates, the processability of the fibers decreases. Teknologi dan Rekayasa
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PREPARATION Preparation is the classer's interpretation of fiber processability in terms of degree of roughness or smoothness of ginned cotton. Preparation is a good degree of separation from the nep and nap. Good results is that the thread is smooth and flat Teknologi dan Rekayasa
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Reference Soeprijono,dkk., Serat-Serat Tekstil, Institut Teknologi Tekstil, Bandung, 1974 Soenarto, Teknologi Pencelupan dan Pencapan Jilid 1, Direktorat Pembinaan Sekolah Menengah Kejuruan, Jakarta, 2008 Teknologi dan Rekayasa
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SMKN 1 KATAPANG KABUPATEN BANDUNG
Thanks for your attention SMKN 1 KATAPANG KABUPATEN BANDUNG Teknologi dan Rekayasa
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