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All-compatible ABB industrial drives
Joe Chen, 高性能中低壓變頻器產品發表會, 2012/10/18 All-compatible ABB industrial drives ACS880 series offering
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Content Portfilio Profile Hardware Primary Control Program
Control panel Control, Communication and Safety Option PC Tools Summary © ABB Group February 3, 2018 | Slide 2,
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Portfilio
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Four messages of all-compatible
Human all-compatible Process all-compatible Environment all-compatible Business all-compatible When developing the all-compatible drives architecture, we looked closely at how our drives need to be compatible to our customers. They should be compatible with the way humans interact with the drives They should meet a wide range of requirements set by different processes. Our drives and services should add value to our customers, helping them to focus more on their core business. Our drives should help customers improve efficiency in their process and help them meet their environmental goals © ABB Group February 3, 2018 | Slide 4,
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All-compatible ACS880 industrial drives Improved productivity and application control
ACS880 industrial drives are part of our all-compatible drives portfolio Designed to meet needs set by different users – human all-compatible Control virtually any process in any industry – process all-compatible Drives and services are designed to add value to our customer’s business – business all-compatible Help customers meet their environmental goals – environment all-compatible As we just covered the ACS880 series is part of the new all-compatible drives portfolio, and is designed to meet the requirements set by different users, processes and businesses. They also help our customers meet their environmental goals. © ABB Group February 3, 2018 | Slide 5
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All-compatible architecture across the drives portfolio Learn it once, use it everywhere
Same control panel Easy navigation and monitoring Harmonized parameters Built-in USB connection to the PC tool Same PC tool Quick and harmonized access to drive settings Flexible monitoring capabilities Diagnostics support with one mouse click The drives of the all-compatible architecture share the same intuitive and easy to use control panel and PC tool, helping users to easily navigate drive settings and monitor the application. New functionality has been developed to make drive commissioning, monitoring and diagnostics easy and efficient. The drives provide universal connectivity with a wide selection of fieldbus and speed feedback interfaces as well as input and output extensions. The compact design of the drives provides users with harmonized connections and built-in safety functionality. Universal connectivity Same fieldbus, speed feedback and I/O modules Harmonized connections Compact and practical design Lighter and smaller units Harmonized connections Built-in safety functions © ABB Group February 3, 2018 | Slide 6
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ACS880 industrial drives Industries and applications
For industries such as: Utility and process industries Oil and gas, power plant, mining, metal, pulp and paper, sawmill, material handling (e.g. cranes) and marine, and many more… For applications such as: Basic and high performance constant torque applications Crane, extruder, winch, winder, mixer, conveyor, compressor, and many more… Industrial pump and fan The ACS880 is targeted for a wide range of industries, from basic to high performance applications, and its flexibility is suitable for many other applications. © ABB Group February 3, 2018 | Slide 7
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Profile
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ABB Industrial drives The drive, which has proved is capabilities
2002 ABB presents the ABB Industrial Drive with DTC control The successful concept of ACS800 Wider power and voltage range in many different configurations Excellent direct torque control DTC Extremely wide flexibility both in hardware and software Application specific solutions Robust and reliable © ABB Group February 3, 2018 | Slide 9
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ABB Industrial drives The drive, which can even more
2010 ABB presents the new successful generation of ABB Industrial drive Continuing with the successful concept plus innovative renewals Common architecture New standard for simple usage Higher power density and easier installation Integrated, extendable safety functions CoDeSys programming Reliability © ABB Group February 3, 2018 | Slide 10
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All-compatible ACS880 industrial drives Simplifying your world without limiting your possibilities
The ACS880 series products will offer different variants, such as: air or liquid cooling, wall mounted or cabinet built. The ACS880’s safety offering is new, with built-in safe torque off, and includes an optional functional safety module. Virtually all AC motor types are supported, which allows this one drive series to be used with all applications. The ACS880 series has an improved DTC. The programmability is integrated and common between the drives and AC500 PLCs. Connectivity is flexible and the ACS880 supports all major fieldbus protocols. © ABB Group February 3, 2018 | Slide 11
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Hardware
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ACS880-01 scope 0.55 – 45 kW 55 – 250 kW 380-415V (+10/-15%)
Options Control board Appl. SW Panel IO ext Enc. Safety Fieldbus 0.55 – 45 kW 55 – 250 kW Main circuit frames Backwards compatible with ACS800-01 IP21, IP55, UL Type1, UL Type12 R1 R2 R3 R4 R5 R6 R7 R8 R9 kW 7.5-11kW kW 22-30kW 37-45kW 55-75kW 90-110kW kW kW (1-7.5hp ) (10-15hp) (20-25hp) (30-40hp) (50-60hp) (75-100hp) ( hp) ( hp) ( hp) V (+10/-15%) -9 frames -R1-R4 braking chopper as standard, R5-R9 as internal option -No-EMC filtering as standard, C3 and C2 as internal option -Marine approvals V (+10/-15%) 5.5kW (7.5hp) 250kW (350hp) V (+10/-15%) © ABB Group February 3, 2018 | Slide 13 © ABB Group February 3, 2018 | Slide 13 0.75kW (1hp) 55kW (75hp) 3~ V (+10/-15%) © ABB 13
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ACS880-01 Hardware - Highlights
Industrial design Coated boards as standard Improves reliability in harsh environments Direct side-by-side installation Savings in required installation space and cost Robust terminals Controlled fan Reduced noise Longer life time Speed feedback available from all fans Supervision © ABB Group February 3, 2018 | Slide 14
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Control unit ZCU-11 Highlights
Uniform coding over industrial drives family Intuitive Color coding Robust 2.5mm^2 cables Pluggable terminals ACS I/O (vs ACS800-01) 6 DI (6) (npn/pnp, PTC) 1 DIIL (1) 2 DIO (-) (Frequency input/output) 2 AI (3) (Current/voltage) 2 AO (2) (Current) 3 RO (3) (250V AC / 30V DC, 2A, change over contact, protected by varistors) STO (-) D2D (Opt.) Ext 24V (Std) ZCU-11 © ABB Group February 3, 2018 | Slide 15 ZCON-11
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ACS880-01 Removable memory unit
Easy and efficient Easy and quick on-site drive replacement Firmware update without special skills Reduced downtime Protection of OEM know-how Easy update and upgrade of the SW Content FW Parameter setup Application SW UI configuration Data encrypted © ABB Group February 3, 2018 | Slide 16,
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Hardware Highlights - incoming air temperature measurement
Drive will protect itself against different kinds of temperature related failure mechanisms Drive provides data about drive operating conditions and operating profile Can also be used for trending the ambient temperature of the drive Thermosensor © ABB Group February 3, 2018 | Slide 17,
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Primary Control Program
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ACS880 industrial drives Industrial control program - primary control program
Identical software for whole the ACS880 series, including: Built-in, preprogrammed application macros Direct torque control (DTC) Energy efficiency information Application control programs (crane, winch, etc.) The ACS880 includes built-in, preprogrammed application macros, direct torque control (DTC), energy efficiency information, and will have optional application control programs. © ABB Group February 3, 2018 | Slide 19
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Common firmware for ABB industrial drives
ACS800 ACS880 Standard control program Primary control program Standard control program PMSM + IEC programming (CoDeSys) System control program System control program PMSM One common firmware over the whole ACS880 product family Precise speed and torque control for all applications Multiblock control program + Benefits of ACS850 software The ACS880 product family has one common firmware. The primary control program combines the ACS800 system functionality, the benefits of the ACS850 software and new functionality. Compared to the ACS800, there no longer are separate standard control programs and system control programs. There is only one software for the basic applications. The ACS880 firmware also supports IEC programming (CoDeSys). + New functionality © ABB Group February 3, 2018 | Slide 20
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Common firmware for Industrial drives Control boards & loading packages
Same firmware can be used in different control unit and target CPU’s Control unit for single drives and small power inverters - ZCU More capacity for high power drives (parallel connected PU’s) and special applications – BCU One loading package for all control units Automatic identification of control unit type Easy firmware update Important for applications where different control unit types used (e.g. Multidrive) The same firmware can be used in different control units and target CPUs. One loading package can be used, simplifying firmware updates. ZCU-11 (on the top) and ZCU-13 (in the middle) have the same I/O, connections, processor etc, but they are of different mechanical form. BCU-02/12/22 includes both PSL2 (Power stage link) distributor as well as the control board. BCU shall be used for controlling n x R8i and n x DxT modules. They all share the same memory unit ZMU-01. © ABB Group February 3, 2018 | Slide 21
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ACS880 direct torque control Versatile motor control as standard
Motor types and control modes IM and PMSM motor control, including servo motors Both open and closed loop control Accurate open loop performance High starting torque Enhanced control performance High output frequencies (500 Hz) High switching frequencies (up to 16 kHz) The drives support both asynchronous and permanent magnet motors. The enhanced DTC enables highly accurate open-loop motor control, and a variety of speed feedback options enable closed-loop control. The ACS880 provides high starting torque and enhanced control performance which enables it to have higher output frequencies, up to 500 Hz, and higher switching frequencies up to 16 kHz. © ABB Group February 3, 2018 | Slide 22
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Parameter system structure
Functionality Group numbers General signal type parameter groups 1, 3, 4, 6, 7 Drive I/O systems 10, 11, 12, 13, 14, 15, 16 Drive logic and operation 19, 20, 21 Speed reference chain and speed control 22, 23, 24, 25 Frequency reference chain 26 Torque reference chain 28 Limits 30 Fault functions and protections 31, 35 Process PID 40, 41 Brake chopper and mechanical brake 43, 44 Energy saving configuration 45 Fieldbus configuration 50, 51, 52, 53, 54, 55, 56, 57, 58 D2D and DDCS Master/Follower comm. 70, 71 Application specific parameters 74 … 89 Feedback device configuration 90, 91, 92, 93 Regarding the parameter structure, these are the main functional groups. Previously, signals were limited to groups 1 to 9, but they can now be located in any group. In this presentation, we will review a few selected examples of the parameter groups. HW and system configuration 95, 96 Motor control and data 97, 98, 99 Safety 100 © ABB Group February 3, 2018 | Slide 23,
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Control panel
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“Enhanced usability, appealing appearance and competitive cost”
ACS-CP New control panel replacing the old ones (CDP312R and ACS-CP panels). Target has been to create an excellent and intuitive user interface for control panel. Taken into account the good user interface of the existing ACS-CP panels. First ACS-AP control panels to be launched with ACS580 and ACS880 products ACS-AP CDP312R © ABB Group February 3, 2018 | Slide 25 25
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ACS880 intuitive control panel Introduces a new era in user interfaces
One look and feel across the all-compatible drives portfolio High contrast and resolution display Soft keys and intuitive 4-direction navigation Context sensitive help-key Several display formats Supports a wide range of languages Assistants for simplified configurations and use One panel to multiple drives USB connection The new intuitive control panel has a high contrast and high resolution display, soft keys, intuitive 4-direction navigation and context sensitive help. It has several display formats and supports a wide range of languages. The control panel has several powerful configuration assistants. Multiple drives can be controlled with a single panel. The panel also features a USB connection. © ABB Group February 3, 2018 | Slide 26
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ACP-AP control panels Mechanical structure
Dimensions: 73 x 130 x 25 mm Injection molded plastics, rubber keypad IP55 when attached to drive Ultrasonic welded body with detachable visual cover and keypad As a standard without ABB logo Ultrasonic welding © ABB Group February 3, 2018 | Slide 27 27
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ACS880 intuitive control panel Examples of control panel displays
Numeric History graph Analog The LCD display has a 240 x 160 pixel resolution with white backlighting. In addition to the standard numeric display, analog, history and bar graphs can be displayed. © ABB Group February 3, 2018 | Slide 28
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Assistant Control Panel Context-sensitive help
Guidance and help that relates to context, includes parameter help texts (ie. manual descriptions) © ABB Group February 3, 2018 | Slide 29
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ACS-AP Control Panel Panel bus
Up to 32 drive simultaneously in the network © ABB Group February 3, 2018 | Slide 30 30
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ACS-AP Control Panel USB connector
Use control panel as a USB adapter for PC tools Save data from drive to the control panel and take it to the PC (and vice versa) Use case: take snapshot of the control panel screen 1) Press Left + Right soft keys + Up arrow 2) Connect control panel to PC 3) Save the image on your PC USB adapter: to connect to PC tools to drive (no additional adapters needed anymore) Save data on panel and download it to PC / drive, data transfer (note:not meant for firmware update purposes, not enough memory) For security reasons, the control panel is seen as a Media player, not as a USB memory stick © ABB Group February 3, 2018 | Slide 31 31
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Control, Communication and Safety Option
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ACS880 control and communication Standard connections and options
Wide range of I/O connections as standard Drive-to-drive (D2D) enables fast peer-to-peer communications The ACS880 has a wide range of standard connections. The drive-to-drive link (D2D) enables fast peer-to-peer communication, without any additional hardware. © ABB Group February 3, 2018 | Slide 33
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ABB industrial drive Drive-to-drive link
Direct, fast communication between drives Quick master-follower setup Integrated as standard No need for additional hardware Galvanically isolated Prevents disturbances Can also be used as Modbus RTU fieldbus The galvanically isolated drive-to-drive link allows you to build fast Master-Follower control systems. Embedded modbus communication can also be configured in the software. © ABB Group February 3, 2018 | Slide 34
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ACS880 control and communication options All major fieldbus protocols supported
Communication with all major fieldbus protocols Supports Ethernet drive monitoring, diagnostics, and parameter handling Adapters are easy to install in the drive Embedded Modbus communication support The ACS880 is not tied to any specific communication protocol, and it is able to support all of today’s commonly used protocols. The fieldbus modules are easy to install in the drive. Built-in modbus comes standard. © ABB Group February 3, 2018 | Slide 35
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Backward compatibility support to ACS800
AC80 and AC800M controllers supported via DDCS channels FDCO option board needed ACS800 master/follower link support Fieldbus support ABB drives profile ACS800 ACS880 parameters conversion Drive composer pro for parameter handling and signal monitoring via DDCS tool network There are several options for backwards compatibility with the ACS800 drives. ACS880 drives will support the AC80 and AC800M control systems, the same as ACS800 drives. The drives will support ACS800 master/follower link with the FDCO option ACS880 can replace ACS800 drives controlled by PLCs using ABB drives profile Drive composer pro will be able to convert ACS800 parameters to ACS880 a DDCS network will be able to be used for ACS880 parameter handling and signal monitoring © ABB Group February 3, 2018 | Slide 36
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ACS880 integrated safety features
Complies with the requirements of the European Union Machinery Directive 2006/42/EC Built-in safe torque-off (STO) Optional integrated safety functions module provides: SS1 = Safe stop 1 SLS = Safely-limited speed SBC = Safe brake control SMS = Safe maximum speed SSE = Safe stop emergency SS2 = Safe stop 2 SOS = Safe operating stop SSM = Safe speed monitor SAR = Safe acceleration range SDI = Safe direction Reduces installation space and simplifies cabling 1st release Available later The ACS880 comes with safety functionality and complies with the requirements of the European Union Machinery Directive. Safe torque-off is a standard ACS880 feature. More safety features are available in the optional integrated safety functions module that provides functions such as safe stop 1, safely limited speed, and many more. Because the functional safety module is integrated into the drive, it simplifies installation, saves space and time. © ABB Group February 3, 2018 | Slide 37
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Control, communication and safety options Mounting on control unit in frames R1-R5
Three slots for options Numbering of the slots starting from the top most option Slot 1 Slot 2 Slot 3 © ABB Group February 3, 2018 | Slide 38
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Control, communication and safety options Mounting on control unit in frames R6 - R9
Frames R6 - R9 also have a mounting place for the safety functions module on the side of the control unit © ABB Group February 3, 2018 | Slide 39 39
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PC Tools
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ACS880, Drive composer tool PC tool for start-up, configuration and maintenance
Free entry level includes: basic functionality parameter setting point-to-point connection simple monitoring Pro level with complete functionality includes: networked drives control diagrams data logger(s) safety set-up multiple backup and restore block programming The ACS880 series uses a new PC tool that is available in two versions. The first version is free and provides basic functionality for simple point-to-point connection, startup and monitoring. The professional version includes all the functionality included in the entry level version and much more. The pro level also has control diagrams, data loggers, safety set-up, multi backup and restore as well as function block programming. © ABB Group February 3, 2018 | Slide 41
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Drive composer, interface to user
Following example shows Floating windows interface with 3 folating windows and a monityoring window Orange colour on paraeter window indicates parameter that are not on default value Signals are bloded on parameter windows. Signals can be found in any group © ABB Group February 3, 2018 | Slide 42,
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ACS880 PC tool communication set-up
Point to point connection USB RS485-networking Panels removed, 2 RJ45 connectors for chaining the bus RS485 The easiest solution to connect the new PC tool to the drive is a point-to-point connection via standard USB cable. Additional hardware is not needed. For longer distance connections you are able to create an RS485 based network by connecting the control panel to the PC with a standard USB cable, then use Ethernet cable between the control panel and the drive. USB Panel or other USB/RS485 converter © ABB Group February 3, 2018 | Slide 43
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ACS880 PC tool communication set-up
Networking: modules with Ethernet switch enables daisy chaining Ethernet Separate switch PC tool communication over the Ethernet fieldbus Limited PC tool functionality 1 communication slot for fieldbus and PC tool Ethernet As a completely new feature, the PC tool is able to communicate over an Ethernet based network. There are two different paths to create the network: either have separate Ethernet switches, which enables access to different drives, or use an Ethernet module inside the drive. The module includes two ports, so the creation of a network is possible without any additional hardware. Selected fieldbusses can be used PLC Profinet © ABB Group February 3, 2018 | Slide 44
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Adaptive programming * For on-site fine tuning and adaptation
Easy-to-use tool for limited programming Included in Drive composer pro PC tool Similar to DriveAP programming with ACS800 Programming also with Assistant control panel Limited number of function blocks (20) Program is defined by parameters Block type 3 inputs 1 output One time level for program task Three alternatives (fast, medium or slow) Interfacing to firmware by pointer parameters Adaptive programming will be part of Drive composer pro. The programming is based on the parameter interface. Adaptive programs can be created by editing parameters with the control panel if required. © ABB Group February 3, 2018 | Slide 45,
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ACS880 drive programming Common engineering tool for drives and PLC`s
Built-in PLC functionality in the drive The common engineering tool Control Builder Plus is used for drive and PLC programming and configuration ContolBuilder plus is based on the CoDeSys IEC programming environment. Main features include: Easy integration of ABB´s drive and PLC systems Creation of user parameters and events 5 different IEC programming languages Debugging and on-line features ACS880 can excute IEC standard applications directly. ControlBuilder Plus, based on CoDeSys, is a common engineering tool used for AC500 PLCs and ACS880 drive configuration and programming. ControlBuilder Plus includes - easy interfacing to drive control loops and I/O, creation of user parameters and events, 5 different IEC standard programming languages, - debugging and on-line features © ABB Group February 3, 2018 | Slide 46
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Drive composer pro new features Control diagrams lower level
From control diagrams, parameter values can be read and write Also the positions of switches changes according to parmeter values. Control diagrams are fetched from the drive, so maybe not available for all common architecture drives © ABB Group February 3, 2018 | Slide 47
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ACS880 drive diagnostics and fault tracing Drive composer PC tool
Creates a support package Automatically collects all important data Data loggers Fault logger All parameters Internal diagnostics data The Drive composer PC tool has a diagnostics support function. It collects all the important information from the drive in the case fault tracing is needed. The idea is to collect data loggers, fault loggers, parameters and internal diagnostics data from a simple button click in the PC tool. © ABB Group February 3, 2018 | Slide 48
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ACS880 drive diagnostics and fault tracing Support package
@ 1) Control panel ABB and partner support 2) Drive composer tool Make support package @ There are two ways of collecting diagnostics information from the drive. It can be copied to the control panel, and then from the control panel to a PC via USB. Drive information can also be copied directly to the PC via Ethernet or a USB connection using the PC tool. The collected drive information can then be sent by to ABB or partners for diagnostics support. © ABB Group February 3, 2018 | Slide 49
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Backward compatibility support to ACS800 Conversion tool *
Parameters of the ACS800 standard control program can be converted to ACS880 parameters. © ABB Group February 3, 2018 | Slide 50,
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Summary
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Summary ACS880 is an all-compatible drive series
This concludes the common features of the ACS880 series. Next we will focus on the ACS © ABB Group February 3, 2018 | Slide 52
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Wall-mounted single drives, ACS880-01 0.55 to 250 kW / 0.75 to 350 hp
Very compact design and scalable control from basic to demanding applications delivered by DTC Drives offer programming flexibility and a wide range of options Typical applications include cranes, extruders, winches, conveyors, mixers, compressors, pumps and fans Target industries include oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, woodworking and marine. The ACS wall-mounted industrial drives are the first series to be released from the new ACS880 industrial drives family. The drive design is very compact and offers scalable control from basic to demanding applications. The programming flexibility and a wide range of options mean that the drive can be customized to the precise needs of applications such as cranes, extruders, winches, conveyors, mixers, compressors, pumps and fans. The drives are compatible with a wide range of industries such as oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, woodworking and marine. © ABB Group February 3, 2018 | Slide 53
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Wall-mounted single drives, ACS880-01 Standard delivery
IP21 (UL type 1) Assistant control panel Built-in choke No EMC filter Industrial control program Safe torque-off Cable lead through entry Braking chopper (frames R1 to R4) Coated boards Quick guides with default set of languages CD including all manuals with all available languages and web links to basic PC tool and latest manual versions The standard delivery includes the ACS drive with an IP21 enclosure. The drive is equipped with the assistant control panel and safe torque off functionality. Braking chopper comes as standard with frames R1 to R4. Quick guides are included in the package. For more information a CD-ROM provides all of the manuals and a link to the PC tool software. © ABB Group February 3, 2018 | Slide 54
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Wall-mounted single drives, ACS880-01
Ratings and voltages Power range 0.55 to VAC 0.55 to VAC 0.55 to VAC 5.5 to VAC Voltage range 208 to 240 VAC 380 to 415 VAC 380 to 500 VAC 525 to 690 VAC The power range of the ACS is from 0.55 to 250 kW. In the first release the drive has a voltage range up to 500 V AC. 690 V AC will follow.
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Wall-mounted single drives, ACS880-01
Ratings, types and voltages ACS comes in nine frame sizes from R1 to R9, with a voltage range from 380 to 415 V….
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Wall-mounted single drive, ACS880-01 Fieldbus, speed feedback and I/O options
Control unit has 3 slots for options such as: Fieldbus adapter modules Speed feedback modules Safety functions module I/O extension modules Fieldbus communication Standard: Modbus RTU built-in Drive can accommodate two fieldbus adapters Speed Feedback HTL Incremental encoder TTL Incremental encoder Resolver + TTL encoder SinCos absolute encoder + TTL enc oder Drive can accommodate two encoder modules The ACS880 control unit has three slots for control and communication options, such as fieldbus adapters, speed feedback modules, a safety functions module, and I/O extension modules. Two fieldbus adapter modules can be used at the same time on the control unit. Additionally, two speed feedback option cards can be used at the same time. © ABB Group February 3, 2018 | Slide 57
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Wall-mounted single drive, ACS880-01 Demo and evaluation equipment
Used for: sales and marketing purposes training of control interface and configuration software development and debugging Main features include: stand alone demo with AC control unit/drive and motor and I/O-panel removable I/O-panel with serial interface easy to carry and transport Mobile stand alone demo equipment is offered for sales training and software development purposes. They are easy to carry and transport. For further questions please contact product management. © ABB Group February 3, 2018 | Slide 58
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Wall-mounted single drive, ACS880-01 Additional information via ACS880 launch page
For more information on the ACS880 launch, you can visit our internal launch page. You can find the page from the sales support portal. The address is: © ABB Group February 3, 2018 | Slide 59
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Wall-mounted ABB industrial drive, ACS880-01
Summary Wall-mounted ACS880-01 Up to 250 kW IP21 at 400 V PLC and drive engineering tools Control Builder System configuration, IEC programming, customizing Control panel Memory unit Motors Synchronous motors IEC motors NEMA motors Drive composer PC tool Speed feedback options TTL pulse encoder HTL pulse encoder Absolute encoder Resolver Fieldbus interfaces PROFIBUS DeviceNet CANopen Ethernet/IP Modbus/TCP PROFINET IO Ethernet POWERLINK EtherCAT Braking options Braking resistors Braking choppers To summarize this presentation the ACS is a wall-mounted industrial drive. It has a power range from 0.55 to 250 kW and voltage range up to 500 V. In addition to standard functionalities such as DTC and safe torque-off the ACS has a wide range of options making it compatible with different users, processes and business requirements. It also helps our customers meet their environmental goals. It is truly an all-compatible choice. This concludes our presentation, we will now answer questions. Safety options Safe torque-off
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