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– 62% – 38% A joint venture held by AEROSUN Corp and Technoflex Corp.

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Presentation on theme: "– 62% – 38% A joint venture held by AEROSUN Corp and Technoflex Corp."— Presentation transcript:

1 – 62% – 38% A joint venture held by AEROSUN Corp and Technoflex Corp.
Established Date : October, 1995 Holding Shares – 62% – 38% 控股比例 南京晨光航天 – 62% 日本东螺 – 38%

2 Scale Capital Paid-up (as 2007) : US$6,312,000 Staff: 278
including technical staff: 65 Annual sales income (as 2009): US$35 million Including export US$7.0 million Facility Area: ,000 m2 Including workshop area: 28,000 m2

3 Organization Chart

4 Evolution 140 YEARS ! A LONG HISTORY, A SOUND COMMITMENT
Jinling Machinery Manufacture Bureau was founded during the westernization Movement First bellows in China was manufactured by CHENGUANG for aerospace industry Flexible Hoses (Bellows) Division was established Expansion Joint Division was established Developed and supplied manufacture fabric expansion joints Annual total turnover exceeded USD10 million AEROSUN-TOLA Expansion Joint Co. Ltd. as a joint venture was established by AEROSUN and TOLA  Began to supply pipe slides and hangers to meet the whole demands of piping customers Started to manufacture LPG tanks and all exported to Japan Developed and supplied factory-made stainless steel chimneys Annual total turnover exceeded USD20 million (as of domestic price level) 2005 –Moved to new area with new workshops and office buildings. Annual total turnover exceeded USD25 million Annual total turnover exceeded USD40 million (as of domestic price level). EJMA member was awarded.             - A new workshop with 10000m2 was built.             - Design and Manufacture License of Civil Nuclear Security Equipment was awarded.

5 AEROSUN Corporation, a public limited company initiated in 1999 by CASIC Nanjing CHENGUANG Group originated from 1865, started to produce bellows in 1965. AEROSUN is the largest bellows elements manufacturer in China. It supplies pressure vessels, special vehicles, art statues, engineering machineries qualified with ISO9001, ASME U and U2, PED and ISO16949, etc.

6 Expansion Joints in AEROSUN
Four Divisions: Aerosun-Tola: High level expansion joints, international markets Aerosun-Futai: Precise bellows, bellows elastic elements, GIS bellows, instrument bellows Aerosun-LBH: Fabric expansion joints Aerosun Chenxin: Medium and low price, domestic

7 Technoflex Technoflex Inc. Tokyo Rasenkan Seisakusho Ltd. (TORA)
Technoflex is a consolidated company in 2002 from three leading bellows elements manufacturers in Japan. Technoflex Inc. Tokyo Rasenkan Seisakusho Ltd. (TORA) Toyo Rasenkan Gokyo Co. Ltd. (TOYO).

8 Technoflex Evolved since 1940
Dedicated to improving technologies and qualities over 60 years A leading supplier of high level expansion joints in the world Market shares in Japan 75% Market shares 90% in >600 MW power units, nuclear power, FCC units in Japan

9 Technoflex Patents & Know-how
JIS material import and welding procedure Specs of series products for boilers & turbines Specs of products for FCC Units Specs of products for nuclear power JIS Standard Design and Calculation Procedure and practice of bellows heat treatment

10 Qualification ASME U Symbol Certificate of Authorization since 1993
ISO9001 Quality System Certification since 1995 Manufacture License of Special Equipment ( Pressure Piping) since 2000 Design License of Special Equipment ( Pressure Piping) since 2003 EJMA member Since 2009 Design/Manufacture License of Civil Nuclear Security Equipment since 2009 PED/CE Marking since 2009

11 Quality Management Quality Systems: ISO9001, ASME U, PED97-23-EC, TS (Special Equipment), Nuclear Security, Piping Engineering. Independent quality department and personnel Quality control plan & Inspection & Testing Plan Complete Inspection and Testing: - Material receiving inspection & test (lab test, PMI, etc) - NDE (RT, PT, UT, MT, VT, Halogen leak, Mass spectrometer) - Destructive Examination (Fatigue life testing, Squirm testing, Spring rate testing, Yield-rupture testing ) - Hydrostatic, Pneumatic Pressure, Vacuum Testing  - All in-process dimensional and visual inspections

12 Markets and Applications
AEROSUN-TOLA is a professional and leading supplier of expansion joints for various applications: Power generation (fuel, hydro, nuclear) (turbines, boilers, GIS) Iron & steel and non-ferrous metallurgy Petrochemical and chemical industries (FCC, PTA, STYRENE, ETHYLENE, COAL-OIL) Heat supply network Cement plants Pressure vessels  

13 Approvals by Int’l Purchasers/Agents

14 Product Series Metal Round and Rectangular Expansion Joints
Fabric Expansion Joints Pipes Slides & Hangers LPG Tanks Factory-made Stainless Steel Chimneys Piping Engineering/manufacture

15 Flexible Piping Solutions and Engineering
Not only individual products, AEROSUN-TOLA can also supply flexible piping solutions and engineering Software: CAESAR II, ANSYS and FE/PIPE, Solidworks Selection and design of pipe slides and hangers Selection and design of expansion joints, etc Piping stress analysis and complete engineering Shop fabrication/assembly and field services

16 Expansion Joints Metallic Expansion Joints - Round, Rectangular
Fabric Expansion Joints - Round, Rectangular (AEROSUN-LBH) PTFE (Teflon) Lined Bellows Expansion Joints Rubber Expansion Joints (outsourcing)

17 Round Metallic Expansion Joints
Size: DN40 – 12,000mm Pressure: FV – 12MPa (6.5MPa, DN1400 fabricated ever before ) Temperature: C Types: Single, Double, Tie Rod, Hinged & Gimbal, Pressure Balanced Applications: Power generation, Petroleum & Chemical, Cement, Heat supply, Buildings, Iron & Steel

18 Bellow Material 300 Series (304, 304L, 321, 316, 316L, 317L, 309S, 310S) S31803, S32205, 904L, 926L, SMO254, AL6XN INCONEL 600/625(LCF), INCOLOY 800(H)/825 Hastelloy, Monel, Titanium, Aluminum Metal lined PTFE Carbon steel, COR-TEN

19 Bellows Auto TIG Welding
Auto TIG longitudinal welding machine for bellows imported from US Lincoln and Jetline, which contributes bellows quality long.welds.

20 Bellows Forming Hydraulic Forming DN40 ~ 4700mm Rolling Forming

21 Heat Treatment Solution heat treatment if required by customer
DN40 ~5700mm In elevated temp. and severe corrosive application like hot blast system and refinery (FCC) unit, corrosive resistance is clearly improved. Recommended in Europe and Japan Not recommended in US standards (EJMA)

22 Rectangular Metal Expansion Joints
Size: Random Pressure: FV ~ 0.1MPa Temp.: ~1350 C Material: Carbon steel, Cor-ten, Stainless steel Application: Rectangular air & flue ducts of power generation, petroleum & chemical, cement

23 Marketing Network


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