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Vacon Compact AC Drives Creating Perfect Harmony.

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Presentation on theme: "Vacon Compact AC Drives Creating Perfect Harmony."— Presentation transcript:

1 Vacon Compact AC Drives Creating Perfect Harmony

2 Work with a supplier that is committed to its OEM customers Consider your current supplier. Are you satisfied with all areas of co-operation? Vacon has a proven track record in working with OEM customers Our products are designed with the needs of the OEM in focus For high volume customers we can also offer customized solutions Vacon is one of the fastest growing AC drives manufacturers in the world. Founded in 1993 we have grown to one of the major players in the business thanks to our good customers and strong will co-operation 18/11/20162

3 Global Sales, Support and Service Vacon has developed its sales, support and service network to support its customers in the best possible way – globally We have a skilled drives dedicated service and support on all main markets All our main service centres offer 24/7 on-call service 18/11/20163

4 Global Sales, Support and Service 18/11/20164 Production and R&D Vacon PLC Vacon own sales offices Served by partner

5 Global Sales, Support and Service 18/11/20165 Manufacturing and R&D on three continents Production and R&D Vacon PLC Vacon own sales offices Served by partner

6 Global Sales, Support and Service 18/11/20166 Manufacturing and R&D on three continents Vacon sales offices in 27 countries Production and R&D Vacon PLC Vacon own sales offices Served by partner

7 Global Sales, Support and Service 18/11/20167 Manufacturing and R&D on three continents Vacon sales offices in 27 countries Service centers in 52 countries (including partners) Production and R&D Vacon PLC Vacon own sales offices Served by partner

8 18/11/20168 Harmony in Products

9 Compact Range Product Philosophy Efficient products that are suited for a high variety of applications Optimized to meet the needs of OEMs served via Vacon and Vacon’s partner network globally Designed for a short installation and setup time All functionality that should be needed is available built-in into the unit 18/11/20169

10 Compact AC Product Overview 18/11/201610 As Easy as possible Pumps & Fans Conveyors Other speed control needs Possibilities and performance Conveyors Packaging machines Processing machines Washing machines Pumps & Fans Other speed control needs Flexibility in cooling Textile machinery Hoists and cranes Conveyors in demanding environment Compressors and heat pumps Vacon 10 Vacon 20 Vacon 20 Cold Plate

11 Vacon 10 – As Easy as possible 18/11/201611 The RangeThe FeaturesThe Benefits Customer Benefits: Short installation time Space saving design Parameter copying without main power Easy access terminals Parameter copying without main power IP21/ Nema 1 options (wall mounting) Side by side mounting possible Easy user interface and quick menu DIN rail mounting as standard VoltageMI1MI2MI3 110-120V (1~)-0.75 kW1.1kW 208-240V (1~)0.55 kW1.5 kW2.2 kW 208-240V0.55 kW1.5 kW2.2 kW 380-480V0.75 kW2.2 kW5.5 kW 575-600V--0.75 - 5.5 kW

12 Vacon 20 – Possibilities and Performance 18/11/201612 The RangeThe FeaturesThe Benefits Customer Benefits: Best possible performance Optimum solution with customized application SW Fast installation and setup Full connectivity to automation systems Wide power range >16A units choke as option CanOpen, DeviceNet Profibus DP, Pulse train input IEC61131-3 built-in PLC functionality Easy user interface + parameter copying High functionality and performance VoltageMI1MI2MI3MI4MI5 110-120V (1~)-0.75 kW1.1kW-- 208-240V (1~)0.55 kW1.5 kW2.2 kW-- 208-240V0.55 kW1.5 kW2.2 kW5.5 kW7.5 kW 380-480V0.75 kW2.2 kW5.5 kW11 kW18.5 kW 575-600V--0.75 - 5.5 kW--

13 Vacon 20 – Flexibility in Cooling 18/11/201613 The RangeThe FeaturesThe Benefits Customer Benefits: Best possible cooling performance Optimum solution with customized application SW Fast installation and setup Fast installation and cabling for OEMs Cold plate cooling concept 70°C ambient temperature rating Passive, Liquid or other cooling media Functional safety built-in (STO, SIL2) Fast-plug I/O Connector IEC61131-3 built-in PLC functionality VoltageMS2MS3 380-480V3 kW7.5 kW

14 18/11/2016 Options and Solutions 14

15 Easy to Use Keypad 18/11/201615

16 Easy to Use Keypad 18/11/201616 Menu Indicators

17 Easy to Use Keypad 18/11/201617 Status IndicatorsMenu Indicators

18 Easy to Use Keypad 18/11/201618 Status IndicatorsMenu Indicators Easy Change of Control place

19 Easy to Use Keypad 18/11/201619 Status IndicatorsMenu Indicators Easy Change of Control place Easy mobile phone type of navigation logic

20 Menu Overview 18/11/201620

21 Menu Overview 18/11/201621

22 Menu Overview 18/11/201622

23 Menu Overview 18/11/201623

24 Menu Overview 18/11/201624

25 Menu Overview 18/11/201625

26 Menu Overview 18/11/201626

27 Using The Parameter Copy Tools 18/11/201627 The MCA or the magnetic keypad can be used for copying parameter settings Simply connect the copy tool to the drive and upload the settings to the MCA/Keypad. Download settings to as many drives as you like MCA has a battery built-in. No power needed in the drive (if option board is mounted main power or 24V is needed)

28 Drive Info Vacon Live PC Software 18/11/201628 Fault Diagnostic Read Fault Codes Monitoring Control Toolbar Control the drive with start/stop and speed Vacon Live Main Window Parameter Browser Upload/Download Settings

29 Comprehensive I/O as standard Wide standard I/O configuration –2xAnalogue Inputs –6xDigital Inputs –1xAnalogue out –1xDigital out –2xRelay out Easy programming of signals with DIP switches Robust screw I/O terminals on all types. –Vacon 20 Cold Plate has removable terminals –Vacon 20 Cold Plate has all I/O on parallel multi-pin connector Safe Torque Off in Vacon 20 CP 18/11/201629

30 Comprehensive I/O as standard 18/11/201630

31 Vacon 20 Option board support Connectivity to all main fieldbus systems Expansion of I/O and connection of sensors 18/11/201631 MI1-MI3 Option board kit Vacon 20 Cold Plate Mounted inside drive Vacon 20 MI4- Mounted inside drive OPT-E3Profibus DC (Screw terminals) OPT-E5Profibus DP (Sub-D terminals) OPT-E6CANOpen OPT-E7DeviceNet OPT-CIModbus/TCP * OPT-CPProfiNet * OPT-CQEthernet/IP * OPT-B22xRO+Thermistor * OPT-B4Galvanic isolation 1xAI+2xAO * OPT-BF1xAO, 1xDO, 1xRO * OPT-BHPT100, PT1000 Ni1000, KTY84 * Option Board Function * available 2012

32 Standard Options 18/11/201632 Keypad door mounting kit for Vacon 20 Magnetic keypad mounting for Vacon 20 Cold Plate Micro Communications Adapter (MCA) for Vacon 10 and Vacon 20 Built-in EMC filters for Vacon 10 & Vacon 20 USB connection cable for PCFlange mounting option for Vacon 20 MI4 and MI5

33 Full Option List 18/11/201633

34 Using Vacon 20 Cold Plate Drives Gives completely new possibilities for OEMs to create advanced cooling solutions Extremely robust drive design. No fans and no airflow needed around the drive High ambient temperature rating for the drive itself (+70°C) Maximum ambient temperature for the heat sink depends on its sizing Available in sizes 0.75kW – 7.5kW 18/11/201634 Up to 70% of losses to external heat sink 30% of losses inside enclosure Example: Vacon 20 Cold Plate drive mounted in a sealed enclosure

35 Cold Plate Heat Sink Selection 18/11/201635 Thermal Resistance Junction to Cold plate: (Assuming WLPF compound & standard thickness) MS2 Rj = 0,014 °C/W MS3 Rj = 0,0068 °C/W TCPmax = 85°C Calculating the maximum allowed thermal resistance of the heat sink is done using the formula below: Heatsink selection example: MS2 8A @ continuous load @ 40°C heat sink ambient temperature: 85°C - 40°C RHSmax = ---------- - 0,014°C/W = 0,522 °C/W (maximum thermal R) 84 W Select an heat sink with low enough thermal resistance and add a sufficient margin for possible pollution and to compensate for heat sink internal thermal resistance from cold plate area to the edges. Example: +15% margin -> 0,522 °C/W x 0,85 -> Max. thermal R = 0,44 °C/W Example: Heat sink selector @ www.birminghamaluminium.com Note ! If the ED of the application is less than 100% the heat loss and thus the needed heat sink will be smaller Thermal compound between cold plate and heat sink is assumed to be used Internal losses 33W. Verify that inside temperature of the enclosure will not exceed +70°C

36 18/11/201636 Applying the Drives

37 General Specification Supply voltage: –Voltage tolerance -15%...+10% –Frequency tolerance 45-66Hz Output specification: –Frequency 0…320Hz –Resolution 0.01Hz –Voltage 0…Uin (115V 2xUin) –Continuous current IN at rated ambient temperature –Overload: 1.5 x IN max. 1 min/10 min Starting current 2 x IN max 2s/20s 18/11/201637

38 General Specification 18/11/201638 Enclosure class: –IP20 –Vacon 20 MI4 and MI5 IP21 –MI1-MI5 drives Nema Type 1 with option kit Control method: –U/f or Sensorless Vector Speed Ctrl –Switching frequency 1.5...16kHz Default 4kHz, 575V 2kHz, Cold Plate 6kHz –Braking torque 100 % x TN with brake chopper in 3-phase version sizes MS2-3, MI2-5 –30 % x TN with DC-braking. Dynamic flux braking available in all types

39 General Specification 18/11/201639 Ambient temperature: –MI1-5: -10…+50C –Cold Plate models: -10…+70C –MI1-3 side by side mounting: -10…+40C Other: –Coated PCBs as standard in all models –Temperature controlled cooling fan in models with fan Approvals: –EN61800, C-Tick, Gost R, CB, CE, UL, cUL, IEC (not all versions, see unit nameplate for more detailed approvals)

40 Features for Pumps and Fans 18/11/201640 Local / Remote switchable Built-in PID controller Sleep mode functionality in PID controller Actual value display with scaling to customer units Prohibited frequency ranges Flying start (catch spinning motor) Pump dry-run / Fan belt supervision Motor thermal protection built-in

41 Features for Material handling 18/11/201641 Control logic for mechanical brake S-rounding of ramps Automatic ramp switching (1 or 2) dependent on output frequency Adjustable DC-brake time at start/stop Motor potentiometer function Cold-Plate cooling possible Brake chopper as standard in 3- phase units size 2 and bigger

42 Features for Conveyors & Packaging 18/11/201642 Control logic for mechanical brake Pulse train input (Vacon 20) Motor stall protection Flux braking for dynamic braking without brake chopper Brake chopper as standard in 3- phase units size 2 and bigger Safe Torque Off (Vacon 20 CP)

43 Features for Textile Machines Cold Plate cooling possibility –dust resistance passive cooling Wide standard I/O Built-in PID controller 8-Preset Speeds RS-485 Modbus RTU as standard Advanced programmability and sequencing with built-in PLC functionality according to IEC61131-3 18/11/201643

44 Other Functionality 18/11/201644 Motor Id run for maximum control performance Motor pre-heat/anti condensation functionality Adjustable On/Off delays for relay outputs Analogue and relay outputs are controllable via fieldbus Automatic fault reset Keypad parameter lock with password protection

45 Vacon Programming built-in PLC Features –To create customer specific drive SW for Vacon 20 drives –Extremely flexible drive programming –No extra runtime HW needed Programming in IEC61131-3 –Block diagram –Structured text –Ladder diagram Keypad & parameter lists –Full access to parameters –Monitoring item –Default settings Performance –Cycle times 5ms, 10ms, 100ms and 1000ms 18/11/201645

46 Vacon Programming built-in PLC 18/11/201646

47 Examples Of Customer Projects 18/11/201647 Air Handling Unit Fan The standard Vacon 10 was used to control the fan and optimize the energy efficiency. The Vacon 10 also reduced the noise level of the fan during normal operation Roof Top Fan The drive was used to improve the controllability of the fan. Vacon delivered a drive to the customer with tailored application SW to simplify the use. The product was also branded according to customer specification. Compressor drive Special mechanical version of the Vacon 10 was created for a high volume customer. Customer specific ratings and cooling concept. Tailor made SW for customer’s special need

48 Summary 18/11/201648

49 Summary Vacon is dedicated to work with its OEMs to provide the best possible drives solution Vacon can provide global sales, support and service to support its customers (or to the customer of the customer) The Vacon Compact AC range consists of: –Vacon 10 – As Easy as Possible –Vacon 20 – Possibilities and Performance –Vacon 20 Cold Plate – Flexibility in cooling The products offer comprehensive functionality and options for all the main applications where used Software adaptation can be done using the Vacon Programming Tool 18/11/201649

50 18/11/2016 Presentation name / Author 50


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