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AALBERS TOOL & MOLD INC. CORPORATE PRESENTATION
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www.aalberstool.com 2 About Us Precision Mold Specialists since 1982 I was impressed with just how well the shop fit our description of a Lead Time Leader – Matt Danford, Sr Editor Mold Making Technology
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www.aalberstool.com 3 Gary Aalbers CEO & FOUNDER When I started this company in 1982, I chose to use my family name, a name I’m very proud of. The name Aalbers is put on a plaque that goes on every single injection mold that leaves this facility. It is very important to me that the quality of that mold is top notch! So that everyone that looks at that mold and reads the name Aalbers Tool and Mold is satisfied that the quality of that mold is the best that it can be. 34 years and counting Welcome! Message
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www.aalberstool.com 4 Toni Hansen President Toni’s Message Welcome to Aalbers Tool and Mold Inc. We are precision mold and tool specialists. Our 100,000 square foot facility features several machining divisions and a mold repair division. Our state-of-the-art facility and robust capacity enables us to provide our customers with premier service. We wish to thank all of our customers for contributing to the success of Aalbers Tool and Mold Inc. Your business has allowed us the pleasure of serving you for over 30 years. We hope for prosperity in the years ahead. We invite anyone to contact us for more information on our services or to take a tour of our facilities. Best Regards, Toni Hansen President Meet Our President
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www.aalberstool.com 5 History From humble beginnings with one employee in the corner of a rented facility, Gary Aalbers started Aalbers Tool and Mold in 1982. Since that time slow steady growth has been the model that has made Aalbers one of the largest and most successful Mold Makers in Canada today. Gary was raised with the old school philosophy that says if you can’t pay for it you can’t afford it. That teaching of avoiding credit and bank troubles is why Aalbers has proven it can weather any ups and downs facing the economy. Aalbers is a stable long term company that you can trust. Our Company History Steady growth a stable future
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www.aalberstool.com 6 Yearly Sales Over the past 34 years Aalbers has shown a steady healthy sales growth averaging 11.8% per year. 11.8% Growth Steady growth a stable future
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www.aalberstool.com 7 Sept.1982 One man in a small rented facility. 1983 moved to 5156 Hennin St. -- 4000 sq ft building Our Time Line Steady growth a stable future
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www.aalberstool.com 8 1989 moved to 1525 Moro Dr. – 10,000 sq ft building 1993 purchased building next door ( 1585 Moro Dr. ) 1995 Connected 2 buildings, brought total up to 38,000 sq ft 1999 Started Windsor Precision Gundrill Inc.
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www.aalberstool.com 9 2002 Purchased 1650 Moro Dr. (4000 sq ft ) and started component division. 2006 purchased 695 Morton Dr. in Lasalle & started Windsor Precision Gundrill Plant 2 2009 Purchased Revel Precision Machine at 1920 Crowder Crescent & started special machining division. 2012 Purchased current buildings on Brendan Lane & brought all divisions together, except Windsor Precision Gundrill
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www.aalberstool.com 10 2015 Opened 8,500 sq. ft service and repair facility in Queretaro, Mexico. Today Celebrating 34 years of Quality Injection Mold building.
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www.aalberstool.com 11 Aalbers Mexico Aalbers Canada Aalbers International Canadian made with local customer service.
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www.aalberstool.com 12 Head Office 5390 Brendan Lane Oldcastle ON N0R 1L0 2 locations 100,000 sq ft +100 employees Aalbers Canada Established in 1982
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www.aalberstool.com 13 Head office 5390 Brendan Lane Housing our administration, engineering, mold building and mold repair. 55,000 sq. feet with 50 tonne crane capacity. Plant 2 5385 Brendan Lane Machining Division with over 40,000 sq feet. High speed machining with spindle speeds up to 22,000 rpm, large machining up to 40,000 lbs. Plant 3 1585 Moro Drive 38,000 sq. feet housing gundrilling operations, specialized software solutions and our additive manufacturing services. Aalbers Canada Three locations specialized service
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www.aalberstool.com 14 Aalbers Mexico Bringing Service to our customers Tool Repair Logistics Machining Design
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www.aalberstool.com 15 Tool Repair 8,500 sq. ft. fully equipped facility with machining capabilities, spotting press and 20 tonne crane capacity. Service We offer both service in our facility or in house at your facility. Machining CNC machines, spotting press, EDM machine, lathe, bridgeport, grinder, welder. Aalbers Mexico Local service for our clients in Mexico
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www.aalberstool.com 16 Automotive Interior parts (textured or painted) Cloth covered parts Exterior components (splash shields, spoilers, running boards) Other markets Non-automotive: sports (ATV) watercraft, packaging Our Specialties
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www.aalberstool.com 17 Our work You see it everyday If you drive a car or truck chances are you have seen our work. These are some examples we did recently for the Ford F150. Dash Trim Door Panel Speaker Grills
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www.aalberstool.com 18 We believe quality is the most important aspect of our injection tool. However, we understand timing must be maintained to be successful. Our tools have the highest level of quality found anywhere in North America, possibly the world. Included in this quality is timing. When we set our timing goal we meet that goal or improve that delivery. Our on time delivery rate is 99%. Anyone can build an injection tool quickly, but can they maintain the quality? Aalbers does just that! Our Objectives Using our experience to provide quality tooling
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www.aalberstool.com 19 Engineering Our staff of 16 designers and 4 program managers, averaging 25 years of engineering experience, emphasize concentration on customer specifications while maintaining scheduling needs.
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www.aalberstool.com 20 Components At Aalbers Tool and Mold Inc., we manufacture and stock our own standard components. This makes us more efficient in cost and timing. As a result we can offer more competitive pricing and deliveries.
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www.aalberstool.com 21 Machining With the latest software and continued focus on improving our machining process, we will continue to be competitive in our ever-changing global market.
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www.aalberstool.com 22 Logistics Our fleet of trucks, with a maximum capacity of 80,000 lbs., operates 24 hours a day, 7 days a week, throughout Canada and the United States.
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Our Team Experts on the job for you!
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www.aalberstool.com 24 Mike Talbot Program Management Meet Our Sales & Project ManagementTeam Your first line of support Chris Gorham Sales Doug Thompson Sales Wayne Baert Program Management
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www.aalberstool.com 25 DAVE MELEG Plant Manager JAY STEVENSON Machining Division Manager DON STOCKWELL Engineering Manager More of Our Great Team Experienced professionals dedicated service
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www.aalberstool.com 26 Our People are here to help With specialized data administrators, designers and logistic professionals, we can answer any question and handle any of your concerns. Our Support Team Experienced professionals dedicated service
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www.aalberstool.com 27 What you can expect? Quality Tooling Excellent Service Aalbers cares about their employees and in turn our experienced toolmakers truly care about the quality of the job they do and it shows up in our tooling day in and day out. Build Building the best tool we can for you isn’t enough. We strive to make sure the services we offer are the best they can be, from pre- sales to project management to follow up, we want our customers to be happy. Service We are continuously seeking innovative processes to optimize tool design & provide top-quality molds. Our standard component library provides unique design innovation for a more cost-effective assembly and more efficient manufacturing. Design
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www.aalberstool.com 28 Equipment List Our state-of-the-art high speed CNC machining department uses the latest software and tooling for the most accurate surface finish attainable. Our high speed machining centres have 30,000 rpm spindles with feed rates in excess of 1,500 in/min. With the latest software and continued focus on improving our machining process, we will continue to be competitive in our ever-changing global market. At Aalbers, we strive to continue with the latest technology and utilize the highest quality machines; for example: Kuraki, Makino, and Takumi. (2) TAKUMI B8 HIGH SPEED MACHINING CENTER 22,000 RPM SPINDLE Machine Travel: X—47” Y— 32” Z—20” (2) EUMACH LBM-2000 HIGH SPEED VERTICAL BRIDGE-TYPE MACHINING CENTER 18,000 RPM SPINDLE Machine Travel: X—86” Y— 68” Z—25” (2) AMERA-SEIKI AH800 HORIZONTAL MACHINING CENTER 8000 RPM SPINDLE RENISHAW LASER TOOL SETTING Machine Travel: X—51” Y— 47” Z—47” (2) PROMAC SHARAV GVT 3.5 HIGH SPEED 5 AXIS MACHINING CENTER Machine Travel: X—137” Y— 86” Z—47” 15000 RPM SPINDLE BLUM LASER TOOL SETTING. (2) INGERSOL EAGLE 1200 EDM Machine Travel: X—39.4” Y— 59.0” Z—25.6 Table Dimensions 65” x 45”
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www.aalberstool.com 29 Equipment List Continued (1) EDM SOLUTIONS SATURN HEIDENHAIN TNC 406 32-BIT Machine Travel: X—80” Y—40” Z—24” (1) MAKINO E33 HIGH SPEED GRAPHITE MACHINING CENTER 40,000 RPM Spindle Machine Travel: X—26” Y— 18” Z—18” (2) MAKINO F5 VERTICAL MACHINING CENTER 20,000 RPM SPINDLE GRAPHITE PACKAGE & 3R ROBOT Machine Travel: X—20” Y— 36” Z—18” (2) AMERA-SEIKI – VB3 DOUBLE COLUMN MACHINING CENTER 6000 RPM Spindle Machine Travel: X—126” Y— 79” Z—47” (1) KURAKI HORIZONTAL BORING MILL MODEL KBT -11 3000 RPM SPINDLE Machine Travel: X—79” Y— 59” Z—57”.
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www.aalberstool.com 30 Equipment List continued (1) MAKINO A55E – HIGH SPEED 4 AXIS CNC HORIZONTAL MACHINING CENTER 15,000 RPM SPINDLE DUAL PALLETS Machine Travel: X—22” Y— 22” Z—23” (1) OKK VP 600 5 AXIS – VERTICAL MACHINING CENTER 20,000 RPM SPINDLE Machine Travel: X—44” Y— 24” Z—18” (1) MAKINO A71 4 AXIS HORIZONTAL MACHINING CENTER 10,000 RPM SPINDLE DUAL PALLETS FULL 4TH AXIS INDEX Machine Travel: X—31” Y— 29” Z—29” (1) MAKINO A61 HORIZONTAL MACHINING CENTER 14,000 RPM SPINDLE DUAL PALLETS FULL 4TH AXIS INDEX Machine Travel: X—23” Y— 25” Z—25” (1) AMERA-SEIKI T-312 CNC LATHE 3400 RPM SPINDLE 4,000 RPM LIVE TOOL SPINDLE C AXIS SPINDLE POSITIONING Machine Travel: X—9” Y— 20” Z—40”
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www.aalberstool.com 31 Our Client List Some of our Satisfied customers
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www.aalberstool.com 32 Solar Power Our rooftop Solar arrays make us the fourth largest private solar power producer in the city Tree Planting We have planted over 100 trees in the past two years and will continue to do so to help repair some of the damage industry has done. Aalbers Eco-friendly Doing our part for everyone’s future High Efficiency lighting We’ve replaced our sodium lighting with high efficiency LED lighting in our plants Better choices All our petroleum based lubricants have been replaced with bio- degradable alternatives.
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www.aalberstool.com 33 Address 5390 Brendan Lane Oldcastle, Ontario Canada N0R 1L0 Phone & Fax Direct Line: 519-737-1369 Fax: 519:737-1711 Sales@aalberstool.com Social Media https://www.facebook.com/Aalbers- Tool-Mold-Inc linkedin.com/company/aalbers-tool-&- mold-inc Contact Us
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THANK YOU We appreciate your taking the time to learn more about our company and we look forward to serving you. Gary Aalbers Owner Aalbers Tool and Mold Inc.
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