1. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 1 CassaMobile A Factory on the Go AM Project Cluster Meeting - Generic technologies GT13-EU-CassaMobile Oliver Refle Fraunhofer IPA Department Ultra-Clean and Micro Manufacturing Digital Printing Technologies

2. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 2 Flexible mini-factory for local and customized production in a container A.The CassaMobile will have an easy-to-use human-machine-interface and software for the direct manufacturing of custom designed products. B.A pool of process modules enables many different configurations. C.Modules include for Additive Manufacturing, CNC-milling, assembly and cleaning. D.All these components will be embedded in a 20’ ISO-container.

3. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 3 Current Status Integrated Process Modules Additive Manufacturing Module

4. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 4 Exploitable Results ER1 - Modular Container Manufacturing System ER2 - Modular Control System ER3 - Process Modules

5. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 5 ER1 - Modular Container Manufacturing System Type of result and resulting innovation Mobile, reconfigurable, small-footprint manufacturing system Customers Manufacturing companies Machine building companies Customer Benefits Production close to the customer Rapid production of custom high-quality parts with minimum lead time  Enables local production of customized products

6. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 6 ER1 - Modular Container Manufacturing System Technology Readiness Level – TRL 5 Milestones in the progression up to TRL 9 Demonstration with relevant use-case at remote location: Local production of industrial (medical) parts Qualification of system for manufacturing of a series of customized parts Qualification of system for production of medical parts (GMP) Industrial application Milestones in the progression up to TRL 9 Demonstration with relevant use-case at remote location: Local production of industrial (medical) parts Qualification of system for manufacturing of a series of customized parts Qualification of system for production of medical parts (GMP) Industrial application Main Technical Challenges Specification of the system to cover a broad range of applications on one hand and to be an efficient production system at the same time. System design to provide plug and produce reconfigurability System design to provide a reliable and autonomous function at a remote location Main Technical Challenges Specification of the system to cover a broad range of applications on one hand and to be an efficient production system at the same time. System design to provide plug and produce reconfigurability System design to provide a reliable and autonomous function at a remote location Time to Market - ≈ 24 months IPR – Patent is currently prepared

7. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 7 ER2 - Modular Control System Type of result and resulting innovation Control system for modular, reconfigurable production Customers Automation technology providers Machine building companies Manufacturing companies Customer Benefits Less time and effort for the set-up of the system Possibility to reconfigure the system  Enables rapid reconfiguration to process and product

8. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 8 ER2 - Modular Control System Technology Readiness Level – TRL 5 Milestones in the progression up to TRL 9 Demonstration of control system as part of CassaMobile for the production of the planned use cases Demonstration of control system in industrial setting Milestones in the progression up to TRL 9 Demonstration of control system as part of CassaMobile for the production of the planned use cases Demonstration of control system in industrial setting Main Technical Challenges Integration of heterogeneous control systems by different provider into one unified control system Definition of a module self-description Main Technical Challenges Integration of heterogeneous control systems by different provider into one unified control system Definition of a module self-description Time to Market - ≈ 24 months IPR – Protected by copyright

9. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 9 ER3 – Process Modules Type of result and resulting innovation Process modules for a mobile container factory Including AM, Milling, Assembly, Cleaning and Sterilisation Customers Manufacturing companies with requirements of Minimal lead times Small volume, high quality products Customer Benefits Efficient production of highly customized products Adaption of process chain possible  Enables production of high quality customized products

10. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 10 ER3 – Process Modules Technology Readiness Level – TRL 6 Milestones in the progression up to TRL 9 Demonstration of process chain with the use cases Demonstration in industrial setting (Pilot series) Application for industrial production Milestones in the progression up to TRL 9 Demonstration of process chain with the use cases Demonstration in industrial setting (Pilot series) Application for industrial production Main Technical Challenges Integration of inline inspection system Integration of process chain with AM, Milling and Assembly Processes Main Technical Challenges Integration of inline inspection system Integration of process chain with AM, Milling and Assembly Processes Time to Market - ≈ 18 months IPR – Patent is currently being prepared

11. Additive Manufacturing Project Cluster Meeting, Barcelona, 2nd May 2016 11 Expressions of Interest Collaboration with other projects in the area of Additive Manufacturing Expansion of network Find opportunities for collaboration Collaboration with other projects in the area of Additive Manufacturing Expansion of network Find opportunities for collaboration  GT11-EU-FoFAM Collaboration with industry towards development of technology readyness Further industrial use cases Ideally industrial application of the CassaMobile system Expansion to further, innovative products (e.g. embedded electronics) Collaboration with industry towards development of technology readyness Further industrial use cases Ideally industrial application of the CassaMobile system Expansion to further, innovative products (e.g. embedded electronics)  GT1-US-Lockheed, GT9-MX-Vitro Expansion of framework around CassaMobile-system Linking the system with design and simulation frameworks Development of collaborative business models Expansion of framework around CassaMobile-system Linking the system with design and simulation frameworks Development of collaborative business models  GT4-SA-Design, GT-10-EU-Caxman