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Unit 212/255 Weld Joint Geometry and Weld Symbols.

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1 Unit 212/255 Weld Joint Geometry and Weld Symbols

2 Welded joint geometry

3 Types of Joint Tee joint Butt joint Lap joint Corner joint Edge joint

4 Types of weld Tee fillet Butt weld Lap fillet Corner fillet Edge seam

5 Types of Weld Preparation
Double V butt Single V butt Single U butt Double U butt

6 Fillet Weld Features Convex profile – nominal throat shown
Mitred profile Concave profile – reduced throat Throat size is an important consideration on fillet welds. Unless otherwise indicated on the drawing or welding specification it should be at least equal to the material thickness. The examples shown all have the same leg length (z) Convex profile – nominal throat shown

7 Butt Weld Features Vee butt J butt

8 Welding Symbols To ensure that the size, shape and position of a weld is understood, a system of welding symbols are used on engineering drawings. A common set of symbols are recognised throughout Europe. BS EN 22553

9 Weld Symbols BS EN 22553 All the standards will have the same basic requirements which include an arrow line and head and a reference line. Reference lines

10 A dotted line indicates the “other side” of the joint
Weld Symbols BS EN 22553 The designer indicates the required joint geometry by using symbols on the reference line A dotted line indicates the “other side” of the joint 1 2 3 4 5 Single v butt joint Single bevel joint Double bevel joint Double fillet joint Single fillet joint

11 For resistance welding a spot and seam weld are shown:
Weld Symbols BS EN 22553 For resistance welding a spot and seam weld are shown: Spot weld Seam weld

12 Weld Symbols BS EN 22553 Double V face flushed flat Additional information for the welder can indicate the finished shape of the weld. Single V convex profile Single fillet concave profile

13 Weld Symbols BS EN 22553 Fillet weld size
The correct size of weld is important to ensure sufficient strength. BS EN 22553 a = throat size z = leg length

14 Weld Symbols BS EN 22553 Intermittent (stitch) welds
Stitch weld information includes number of welds, length of weld and gap between welds.

15 Stitch welds on both sides of the joint can be shown by adding a Z
Weld Symbols BS EN 22553 Stitch welds on both sides of the joint can be shown by adding a Z

16 Weld Symbols BS EN 22553 Supplementary symbols
Other information can be added to the weld reference line.

17 Weld Symbols BS EN 22553 Welding process
Each welding process is identified within ISO 4063 by a reference number. In this example, 114 refers to MIG welding Number Welding process 111 Metal arc welding with covered electrode (MMA) 114 Metal inert gas welding (MIG) 135 Metal active gas welding (MAG) 137 Flux cored metal arc gas welding with inert gas 141 Tungsten inert gas welding (TIG

18 Process Identification BSEN 4063
Process terminology BS EN ISO 4063:2000 Welding and allied processes - assigns a unique number to the main welding processes. These are grouped as follows: Arc welding Resistance welding Gas welding Forge welding Brazing, soldering and braze welding Each process is identified within the group by a reference number. For example, the MIG welding process has a reference number of 131 which is derived as follows: 1 - Arc welding 3 - Gas-shielded metal arc welding 1 - Metal arc inert gas welding

19 Process Identification BSEN 4063
The main arc welding process reference numbers are: manual metal arc welding 114 self-shielded tubular-cored arc welding 121 submerged arc welding with one wire electrode 125 submerged arc welding with tubular cored electrode 131 metal inert gas welding (MIG welding) 135 metal active gas welding (MAG welding) 136 tubular cored metal arc welding with active gas shield 141 tungsten inert gas arc welding (TIG welding) plasma arc welding


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