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Logo area Handling Engineering Requirements EN-HE Group Bruno Feral – EN/HE EDMS 1690456 HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016.

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Presentation on theme: "Logo area Handling Engineering Requirements EN-HE Group Bruno Feral – EN/HE EDMS 1690456 HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016."— Presentation transcript:

1 logo area Handling Engineering Requirements EN-HE Group Bruno Feral – EN/HE EDMS 1690456 HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

2 logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016 2

3 logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20163

4 Handling Engineering Group The mandate : The mandate : provide transport and handling services for the technical infrastructure of CERN, accelerators and experiments. This includes the design, the tendering/procurement, the installation, the commissioning, the operation, the maintenance and decommissioning of standard industrial and custom built transport and handling equipment. Group Leader Ingo Rühl Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20164

5 01/09/2015 EN-HE Transport and Handling Equipment 350 Cranes / 800 Hoists 2000 Lifting Beams 80 Working Platforms 100 Tractors 50 Special Vehicles About 4000 assets in Total 5 400 Lifting Equipment

6 logo area Road transports Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20166  ≤ 44 tons  Dimensions: 25 m length x 4m wide (incl. truck and trailer)  (second category – permanent authorization for CERN during LHC construction)  >44t ≤ 55 tons  Dimensions upon limitation of roads and local infrastructure  (third category – special request/authorization)  > 55 tons  Dimensions as for ≤ 55 tons  need specialized company  (third category – special request/authorization) CERN road transport equipment Charges divisibles : PTRA 44 TONNES MAXIMUM CamionRemorque Poids total roulant PTRA CHARGE (à vide)UTILE (kg) 409536129504000027050 417537208004400023200 410538202504400023750 412535333004400010700 412541305004400013500 412542297504400014250 415535283004400015700 415541255004400018500 415542247504400019250 Charges indivisibles CamionRemorque Poids total roulant PTRA CHARGE (à vide)UTILE (kG) 409536129504000027050 417537208009600055000 410538202509600055000 4125353330095000(61700) 412541305009500041000 412542297509500030500 415535283007500046700 415541255007500041000 415542247507500030500

7 logo area Mobile crane 220t Mobile crane 55t Pick & carry 16t Forklift - Diesel Road / Surface T&H equipment Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20167 Straddle carrier 37t Cranes: 2 mobile cranes for loads up to 220t (30t at 100m deep) 1 pick and carry crane 16t Telescopic forklift 12t Straddle carrier 37t 345 EOT cranes up to 280t Forklifts: 25 diesel forklift up to 6t 1 diesel diesel 12t 13 electrical forklifts up to 4t Trailers, MEWP etc. Forklift - Electrical MEW P

8 logo area Standard shaft zone Figure shows list of cranes by point with capacity and ‘horizontal’ load dimension. Maximum dimensions can be increased on case by case study. Surface – LHC underground transfer: Cranes Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20168 SHAFTS SWLLengthWidth PMPM1520t5.5m1.5m PM2510t4.5m1.5m PM4510t4.5m1.5m PM6510t4.5m1.5m PM8510t4.5m1.5m PMI240t20m1.5m PXPX2565t9.5m1m PX4580t9.5m1m PX6580t9.5m1m PX8580t8m1m PX1516t7m1.5m PX5420t7m1.5m

9 logo area Fenwick-Linde 6t Volk 30t Mafi 20t Trans-Lift 2.5t Pefra LHC underground T&H: Standard solutions Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/20169 Mobilev 2t

10 logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201610

11 logo area HL-LHC Work Packages Cooling and ventilation Civil Engineering Electrical distribution Survey & Alignment Upgrad. & Cons. of Test/Assembly Facilities Logistics & storage TransportTransport Access & Alarms …… Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201611

12 logo area Scope of transport  Surface Transport & Handling  Surface → LHC underground transfer  LHC underground Transport & Handling 12Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

13 logo area General Issues Need to consider all phases  Delivery of components  Assembly  Test  Storage  Transfer to shaft  Lowering (crane or lift ?)  Loading underground  Transport along tunnel (co activities)  Unloading / Transfer onto supports  Removal for repair  Etc… 13Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

14 logo area HL-LHC Equipment provided by HE:  Electric Overhead Travelling Cranes  Lifts  Manual Overhead Travelling Cranes for RF  Hoists  Drawbridges  Mobile Shielding Doors  Shielding  Tooling for SC link installation  Tooling for Transport  Man Power Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201614

15 logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201615

16 logo area Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201616 Presentation from Roberto Rinaldesi

17 logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201617

18 logo area Cranes Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201618 LIEBHERR 220T Mobile Crane Weight: 60t LIEBHERR 55T Mobile Crane Weight: 36t

19 logo area Point4: Crane positioning for transformer handling Transformer installation CAD simulation Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016 19

20 logo area Supporting plates: 4 M X 2 M Transformer installation Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016 20

21 logo area Cold Box installation SDH45 Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201621 Crane 300t – (crane 500t foreseen for SD17)

22 logo area Kalmar DCG140-6 14t diesel lift truck Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201622  Weight: 18780kg  Weight loaded: 32780kg Drive axleRear axle Unloaded9600kg9180kg At rated load30280kg2500kg

23 logo area Yale lift truck with gib: ERC55HG Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201623  Service Weight: 9.8t  Total Weight: 15.3t Drive axle At rated load14t

24 logo area Noteboom trailer + Volvo FM12 420 6x4 Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201624 Total weight: 52t

25 logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other. Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201625

26 logo area Lifts  The specifications are based on LHC 3 t lifts (e.g. PM54, and PM15); the capacity / dimensions of these lifts cover 90% of transport requirements.  The safety requirement covers LHC specific risks (over pressurized shafts in case of fire or He leak).  The lifts components will be the same as for LHC lifts (the 7 LHC 3t lifts will be replaced up to 2020) for high availability (common spare parts, better training/performance of maintenance services). Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201626 Location Capacity (Kg) Travel Height (m) Door width (m) Door height (m) Speed (m/s) Cabin dimensions (m) LengthWidthHeight PM17300072.51.92.71.62.71.92.7 PM573000791.92.71.62.71.92.7

27 logo area Lifts Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201627 Pre-requisites for lift installation:  Electric distribution box for site work  Lift shaft (Concrete modules & machinery)  Mobile crane or SD EOT crane  Storage 50m2 mini Figure shows SD building lift machinery Elements to be taken into consideration:  Over pressurized shaft;  Dimension of shaft identical to LHC lifts;  Mobile Junction plate between the concrete modules and the floor;  Duration of installation: 10 weeks

28 logo area Agenda  The Handling Engineering Group (EN/HE)  WP17.7 overview ;  Overhead cranes: interface, rail specs and crane details per building;  Transport loads: typical forklift, Liebherr crane, other equipment used around CERN;  Lift in the shaft;  Other Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201628

29 logo area Manual Overhead Travelling Cranes (MOT) for RF Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201629 Cranes for RF installation in UA galleries LocationCapacity (t)Length (m)Width (m) UA531265 UA571265 UA131265 UA171265 All UA galleries will be permanently equipped with manual cranes travelling on rails to allow for handling and transport of the RF components. Figure shows MOT crane in UA gallery Duration of installation: 4 weeks

30 logo area Hoists 30 Hoist for the lifting pumps of the water sumps Location of supportsCapacity (t) US170.5 US570.5 Hoist for lifting maintenance equipment to the UW top floor (installation on the US side) LocationCapacity (t) US170.5 US570.5 Hoist for transferring loads in the second bay of the SHM buildings LocationCapacity (t) SDH171.5 SDH571.5 Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

31 logo area Drawbridges Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201631 Drawbridges For installation of the large cooling & ventilation equipment’s and all heavy equipment’s located in the UW upper floor, two drawbridges will be permanently installed inside the shaft of the US caverns in point 1 and 5. (They are kept closed during normal operation. When equipment’s need to be transported to the UW upper floor, the drawbridges are open and provide a platform that is accessible form the SD building cranes.) LocationCapacity (t) US175 US575 Figure shows drawbridge in US cavern Picture shows drawbridge in point 5

32 logo area Mobile shielding doors Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201632 Mobile shielding doors All UA will be equipped with mobiles shielding doors with electrical motors. The dimensions (based on preliminary studies) are: 2m x 0.8m x 2.8m Locationmass (t) UA5312 UA5712 UA1312 UA1712 Figure shows mobile shielding door Mobile shielding doors

33 logo area Shielding for UL galleries 33 8 m2 with 40 cm thickness = 3,2 m3 For 4 UL’s : 4 x 3,2 = 12,8 m3 of steel Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/2016

34 logo area Technical contacts:  Lifts: Damien Lafarge  EOT cranes: Roberto Rinaldesi  Transport & Handling issues: Serge Pelletier  General matters: Bruno Feral Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201634

35 logo area Thank you for your attention, any questions? Bruno Feral - HL-LHC CE Consultant Kick-Off Meeting – 31/05/201635

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