1. PXIE Layout and Infrastructure Building, Cryogenics, Utilities… Rich Stanek On behalf of the CMTF Team PXIE Collaboration Meeting November 28, 2012

2. Introduction Decision to site PXIE inside the existing CMTF building –Share this facility with the Cryomodule Test Stand 1 (CMTS1) (original plan was for two CMTS in building) –PXIE can serve as a test stand for 162.5 MHz HWR and 325 MHz SSR1 Use of an existing building accelerates the pace for PXIE installation and saves money Sharing a building with another facility, adds some complexity but offers several benefits –Plan floor space and infrastructure such that both facilities can be installed and operated efficiently –Share common infrastructure (elect. power, cryoplant, LCW system…) –Cost of CMTF building infrastructure can be funded by SRF B&R PXIE Collaboration Meeting Nov. 28, 2012, Rich Stanek Page 2

3. CryoModule Test Facility CMTF PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 3 CMTF is a new set of buildings (adjacent to NML) built using SRF ARRA funds Was  CMTS1 & CMTS2 Now  CMTS1 & PXIE

4. PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 4 CMTF and NML Layout PXIE CMTS1 CMTF Comp. Bldg. 5,300 sq. ft. high bay ASTA nominal 4 CM (up to 6 CM) CMTF Main Bldg. 14,700 sq. ft. high bay 5,000 sq. ft. low bay

5. PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 5 Latest Pictures

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8. Page 8 CMTF Layout CMTS1 PXIE Beamline RF Power/LLRF Chillers & Instrumentation racks Mezzanine space for controls racks Control Room underneath He Cryoplants Cleanroom Class 10,100,1000

9. Page 9 PXIE cave dimensions –Length = 129’ (w/o labyrinths) – CMTF crane hook height = 24’ Beamline position in cave –From west wall = 9’ –From floor = 4.265’ (1.3 m)

10. Work in Progress Currently working on –Outfitting the CMTF building (clean room, control area, staging/assembly area, as well as air, cooling water, and power distribution…) –Preparations for superfluid cryoplant delivery, installation and commissioning –Layouts of caves, equipment, RF power sources, cable/pipe routing, and penetrations –Assembling a PXIE equipment list with details for all components Size, weight, and rigging requirements Power and cooling requirements Amount of support equipment, relay racks, etc. Additional work in progress –Solid model (3D CAD) of beamline and components –Cryogenic distribution system preliminary design PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 10

11. CMTF Building and Infrastructure Information Page 11 Sharing information with all members of the project team –Have many ways to do this PXIE web page Doc DB SharePoint Teamcenter Biweekly meetings to address CMTF issues –Status and coordination of work in progress –Agreement on equipment layout as well as pipe/cable tray routing Schedule –Keep RLS up-to-date – Generate more detailed 3 month work plan and then tie to RLS

12. Optics and 3D CAD Model Methodology in place to keep optics, 3D CAD model and facility layout in sync –Optics file converted to 3D CAD file –Use 3D CAD files from components (FNAL, ANL, LBNL) to build one assembly file –Use that assembly file in facility layout –Eventually model entire cave in 3D –Allows accurate representation and easy identification of interferences PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 12

13. Support Infrastructure PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 13 Reuse equipment designs from NML (ASTA) –Component support stand Current design uses 8020 Al channel –Load & vibration tested –Perform FEA for deflection and resonant frequencies –Portable clean rooms Design works well in NML

14. Cooling Water Chillers for the Superfluid Cryoplant are being installed Two 12 ton chillers with remote condensers Plan a separate LCW system for PXIE components & RF equipment –Will be based on design of existing NML system (probably smaller) Approximately 1000 GPM 90 o F +/- 1 o F –Cooling systems requiring special attention will be stand alone loops with heat exchange to the main chiller system RFQ body and vane tip MEBT absorber RAW system for dump Location on equipment layout has been reserved PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 14

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16. CMTF Cryogenics Cryogenic systems should have the following functionality –Operate PXIE with 1 HWR and 1 SSR1 Cryomodule (CW mode) –Operate CMTS1 capable of testing 1 Cryomodule 1.3 GHz Cryomodules - Pulsed or CW 325 MHz SSR or 650 MHz Cryomodules CW –Pressure stability goal 0.1 mbar (rms) Helium cryoplants in CMTF (nominal capacities) –New Superfluid Refrigerator 250W @ 1.8K or 500W @ 2K Under fabrication (Linde) due to arrive Apr/May 2013 Commissioning complete by end of CY13 –Repurposed SLAC CTI-4000 Refrigerator - supplies LHe to NML/ASTA 1500W @ 4.5K Refurbished in-house (new absorber vessel, added wet engine capability, refurbished turbines…) Expect installation at CMTF in FY14 PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 16 Courtesy of A. Klebaner

17. CMTF Cryo Block Diagram PXIE Collaboration Meeting Nov. 28, 2012, Rich Stanek Page 17 PXIE cryo distribution Courtesy of A. Klebaner

18. Preliminary Cryo Distribution Scheme PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 18 DRAFT Courtesy of T. Peterson

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20. Summary Layout & Infrastructure for PXIE is progressing Placing PXIE inside existing building (CMTF) accelerated progress –PXIE shares the CMTF building with CMTS1 –Working on equipment layout –Common infrastructure and shielding cave are being installed –Cryogenics is one of the driving issues when operating SRF Superfluid cryogenic plant in fabrication, installed in FY13 CMTF cryogenics capable of delivering required capacity Work is gaining momentum and expect infrastructure and cave to be ready for installation of components starting in February 2013 PXIE Collaboration Meeting Nov. 28, 2012, Rich StanekPage 20