1. B01.2- Outer Tracker 402-02-04 Gino Bolla, L3 Manager, 402.02.05 bolla@fnal.gov bolla@fnal.gov January 31, 2016 1 Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

2. 2 Outline  Description of the Project  Overall  USCMS involvement  R&D Overview  WBS definition  Organization chart  Construction Schedule and cost  Example of BOE Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

3. 3 Gino Bolla: Outer Tracker L3 Manager Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2  Scientist II, Fermilab  Head of Silicon Detector Facility (SiDet) at Fermilab (July 2014 to present). o Manage equipment and personnel for the facility. Prioritize the different projects.  Vice-head of Detector Development and Operation Department (DDOD), Fermilab.  Construction, installation and commissioning of Run 1 FPIX (2003 to 2014) o Technical coordinator and run coordinator for the Pixel detector (2008 to 20014)  CDF Run II Silicon Detector SPL (2001 – 2002)  Technical work: o Development of silicon sensors o Development of modules design and assembly procedures o Silicon radiation damage expertise o Extended experience for commissioning and operations

4. 4 Outer Tracker Motivations Replacement needed because of: Radiation damage Higher inst. Lumi Provide track-stubs for the formation of the Track-trigger Implementation 218 m2 of Silicon Similar area as now # of channels (was 10 M) 47.8 M strips 218 M macro-pixels Two types of modules Pixel-Strip (PS) Modules 20cm<radius<60cm Strip-Strip (2S) Modules Up to radius of 110 cm Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

5. 5 Outer Tracker US Scope US will make major contributions to:  Module construction (~6000 Modules)  Develop & build ~4000 PS modules o Intellectual & core contribution ( Develop procedures and tools)  Build ~2000 2S modules o Experience & capacity needed by CMS ( Import procedures and tools from Europe)  Exact numbers still to be agreed upon  Mechanics (design and build)  Inner (flat section) barrel mechanics  Rod (stave) structure for the barrel  Electronics and Testing  PS modules testing system  Some involvement in the Optical links (together with PX and maybe HGCAL) Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

6. 6 Outer Tracker modules (example PS) On module DC-DC converter to minimize cable mass Low power Optical Gbit transceiver Clock and trigger in Data out All this with low mass composite materials. And contributes to the trigger every 25 ns More Functionality and complexity implemented on the modules. Testing and assembly are tasks that require a lot of attention. Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

7. 7 ASICs ASICs design and timeline drives most of the R&D for Modules. Complexity of the modules is reflected by the number of ASICs to be developed ASICModule typeAvailability CBC2SS PrototypeNOW MPA-lightPS PrototypeNOW CBC3SS PROD2016-Q4 CICSS & PS2016-Q3 MPAPS2017-Q2 SSAPS2017-Q2 VTRx+PS&SS2017-Q3 Lp-GBTPS&SS2018-Q4 Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2 Complex Interconnections are made with a mix of technology: Si- Si and Si-Flex bump-bonding Si- Si, Si-Flex and Flex-Flex wire-bonding

8. 8 Modules mechanics R&D Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2 The capability to generate track stubs in the module requires tight alignment tolerances between the top and bottom sensors and this translate on complex precise gigs for the module assembly. Fine granularity increases the channel density and consequently the power dissipation. The challenge of funneling the power in the small diameter CO2 cooling pipes is tackled with R&D on composite materials Low mass Good thermal conductivity

9. 9 Sensor and bump-bonding R&D Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2 From conventional p-on-n to n-on-p sensors for radiation hardness. USCMS is committed to: QC and QA on sensors (prototypes and production) Development of a US based vendor (Novati) Recently delivered to the TK community the first full size MAPSA dummy bump-bonded module for prototyping module assembly. Process will continue with the investigation of vendors for the bump-bonding production.

10. 2/1 ratio 10 Testing R&D (Test beam) First Beam particle detected with the MapsaLight in the US by USCMS people Counts Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

11. 11 WBS definition Total of 5 activities plus management. US involvement includes delivery of components to CERN, their assembly on the mechanical structure up to the “ready for installation” in the experiment. On overall USCMS plan to contribute the fair share of core cost and construction activities by capitalizing on the established experience gained with the present Tracker and Pixel R&D and construction. Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

12. 12 Organization chart We now have L4 managers for the various activities (too early for the Installation and commissioning). 402.02 Tracker C. Hill (OSU), K. Ecklund (RICE) 402.02 Tracker C. Hill (OSU), K. Ecklund (RICE) 402.02.03 FPIX A. Dominguez (UNL) 402.02.03 FPIX A. Dominguez (UNL) 402.02.04 OT G. Bolla (FNAL) 402.02.04 OT G. Bolla (FNAL) 402.02.05 TT P. Wittich (Cornell) 402.02.05 TT P. Wittich (Cornell) 402.02.04.02 Sensors 402.02.04.02 Sensors 402.02.04.03 Testing 402.02.04.03 Testing 402.02.04.04 Modules 402.02.04.04 Modules 402.02.04.03 Mechanics 402.02.04.03 Mechanics 402.02.04.04 Inst & Comm 402.02.04.04 Inst & Comm Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2 U. Heintz Brown U. Y. Gershtein Rutgers U. L. Spiegel FNAL M. Narain Brown U. L. Spiegel FNAL M. Narain Brown U. S. Gruenendahl FNAL R. Lipton FNAL S. Gruenendahl FNAL R. Lipton FNAL TBD

13. 13 CMS-TK Organization chart CMS P2 O.T. G. Bolla, 20-Nov-15 Our Org chart emulate quite well the CMS chart. This simplify the communication with international CMS

14. 14 Construction Schedule Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2 Schedule and cost for the Outer Tracker are indipendent of the choice for the Track-Trigger

15. 15 Cost profile Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2 Schedule and cost for the Outer Tracker are indipendent of the choice for the Track-Trigger

16. 16 Labor profile Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

17. 17 BOEs Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2  Costs for 402.02.04 are conceptual estimates with more details whenever possible  The cost drivers for 402.02.04 are:  Si sensor purchase 402.02.04.02 o The silicon costs are established by a conservative budgetary vendor quote (M4)  Module assembly in 402.02.04.04 o Labor intensive task o There is a detailed description of the labor and equipment costs for this cost driver based on the R&D work already performed. –Next pages

18. 18 Module assembly labor estimates (1) Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

19. 19 Module assembly labor estimates (2) Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

20. 20 Module assembly labor estimates (3) Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2

21. 21 Module assembly labor estimates (4) Director's Progress Review – Outer Tracker OverviewG. Bolla, 2016 February 2 Correct to state that these estimates are based on building the first 2S module so their accuracy is rather low. Still it shows that there is an ongoing process to generate accurate estimates of the work and labor needed to accomplish the complex tasks required by the Outer Tracker module assembly.

22.  The current construction plan involves no materials of identified environmental risks  Cooling plant is based on CO 2 rather than freon.  Commonly used chemicals (glue and cleaning supplies) will be treated according to facilities procedures 22 ES&H Director's Review -- Tracker 402.02 OverviewC. Hill, 2016 February 2  Detector will use medium and high voltage (~600 V) and will be operated in a refrigerated mode (-20° to -30°C).  Standard operational procedures will be developed and documented to allow safe operation  R&D and some production testing will involve the use of gamma, neutron, and proton radiation.  These tests will be performed at commonly-used radiation facilities and will follow the standard operational procedures defined at each facility

23.  Quality Assurance : Prevention of Issues  Complexity of the modules requires design and implementation of components to deliver ready to use sub-assembly for modules production. o Identification of problems at the prototype level is necessary to avoid impact to cost or schedule  Plan for sufficient quantity of prototypes/preproduction needed to identify issues  Irradiations, “burn-in” tests, thermal cycling tests, system tests  Quality control : prompt feedback to the production lines  Continuous interplay between assembly and testing during each stage of construction.  Use databases to track all components through the assembly and testing processes 23 Quality Assurance and Quality Control Director's Review -- Tracker 402.02 OverviewC. Hill, 2016 February 2

24. Summary 24 Director's Review -- Tracker 402.02 OverviewC. Hill, 2016 February 2

25.  HL-LHC Outer Tracker Project is the highest priority upgrade within CMS and USCMS:  Increased granularity  Increased radiation hardness  Reduced mass with increased power density  Generation of stubs needed to feed a L1 track finder in the trigger system  This challenging work is supported with a strong R&D plan that is being executed and that is also generating cost/labor estimates for the production.  The US involvement is being shaped in details  Develop and build ~6000 modules  Develop and build the mechanics for the inner Barrel  Cost and schedule estimates are appropriately detailed for the current stage of project preparation  The HL-LHC Outer Tracker upgrade is making good progress on preparations for DOE CD1 25 Summary Director's Review -- Tracker 402.02 OverviewC. Hill, 2016 February 2