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1www.huazhimould.com. 2  Zhongshan Huazhi Mould & Plastic Technology Limited was established in early 2006. A privately owned company in China that specializes.

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Presentation on theme: "1www.huazhimould.com. 2  Zhongshan Huazhi Mould & Plastic Technology Limited was established in early 2006. A privately owned company in China that specializes."— Presentation transcript:

1 1www.huazhimould.com

2 2  Zhongshan Huazhi Mould & Plastic Technology Limited was established in early 2006. A privately owned company in China that specializes in the design and manufacture of Plastic injection molds ranging from small to medium size, multiple cavity, high precision molds utilizing all the latest technologies for Automotive, Home & Office appliances, Electronics and Medical applications.  Experienced in the manufacture of highly complicated plastic injection molds, Gas assist Injection molds and the capability to produce molds for chrome plastic plated components gives us unique technological advantages.  Utilizing highly developed precision manufacturing equipment, combined with the participation of our experienced international associates, within our management team, provides a solid and experienced foundation for our company to support various major international markets around the world including North America, Japan, Germany, Canada, Austria, Italy and India.  In addition Huazhi has earned the respect of customers in the highly competitive automotive markets that allows us to be a direct and indirect mold supplier to various Automotive OEM’s and Tier suppliers to HONDA, TOYOTA, NISSAN, GM, FORD, VOLKSWAGEN, CHRYSLER, Volvo and others. About us  Also included within our customer base are well known non automotive global companies that include, but not limited to: SAMSUNG, TOSHIBA, PHILIPS, VIDEOCON, ABB for example.

3 3 OEM Accreditation Global General Motors Approved Tool Shop List.

4 4 OEM Accreditation SGM Approved Tool Shop List.

5 5 Location Huazhi is only a 5 minute drive from Zhongshan port, 70 minutes from all three major industrial hubs of south china Hong Kong, Guangzhou and Shenzhen. This provides our customers convenient access to our facilities. Locate us in Google map Click Here

6 6 Our Company

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8 8 Annual Sales (2011) 10 Million USD Number of Employees 250 Total Number of Molds produced/year 450 Average Number of Molds produced/year 400 Maximum Size of Mold capability 1800T Maximum weight of Mold 15 Ton Company Overview Keys to Success  Design and manufacture molds to International Standards or specific Customer requirements  Proven Engineering and Design capabilities  Aggressive Lead times  Competitive Global pricing  Coordinated After sales service  Business integrity  Excellent communication skills

9 9 Our Vision ◦ Providing World Class value solutions to our customers worldwide. ◦ Delivering a superior level of quality and enhancing customer satisfaction through the never ending pursuit of excellence in services. ◦ Providing global cost effective products and services. ◦ Delivering innovative technology solutions. ◦ Timely response to customers requests and delivering clear and effective communication. Company’s Spirit: Loyalty, Co-operation, Practicality, Sunny

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11 11 AUTOMOTIVE CUSTOMER BASE

12 12 NON - AUTOMOTIVE CUSTOMER BASE

13 13 Quality System Certification

14 14 One of our guiding principles is Quality is not achieved through the Quality Control Department, but it is part of each and every process including Design, Manufacturing and Project Management. The manufacturing processes are performed in our factory by strict adherence to our quality system procedures managed by our highly trained experienced staff and associates to ensure they meet our customers' specific requirements. We define QUALITY as Total Customer Satisfaction. KEY QUALITY MILESTONES 1.Mold Steel Incoming Inspection 2.Mold Steel Dimension Inspection 3.Mold Electrodes Inspection 4.Mold Components Dimension Inspection 5.Mold Pre-Assembly Inspection 6.Mold Trial Report and Samples Inspection 7.Mold Shipment Final Inspection

15 15 CMM Make: Dukin, Korea Model: IMS 564 Size: 500X600X400 mm

16 16 CMM Make: LK Metris, UK Model: Integra Size: 1500X1000X800 mm

17 17 Project Management Capability  All of our Projects have a dedicated single point contact to the customers for all technical and project related communications, who are also proficient in English.  Our project Engineers communicate with their customers on a regular basis to update them on the status of the project deliverables, milestones and in addition communicate with internal Huazhi teams.  We provide regular updates to customer on progress of tool development through various media like Email, FTP or Online project management system based on the customer’s preferred method.  We have available several Injection molding machines for trials, Dryers, Mold temperature controllers, Gas injection units, Gas injection pressure controllers, Hot runner temperature controllers, Sequential controllers for valve gates etc., to have the ability to conduct trial run on our molds in house.

18 18 Engineering Capability  Our engineering Team is comprised of many qualified professional engineers who have years of experience in designing molds and products.  Our designs adhere to the International standards, unless otherwise stated by customer to follow their own Tooling standards. We use the most popular software like Unigraphics, Pro-E, Catia, Auto CAD to design the molds in 3D & 2D.  We focus on all the critical areas of your mold including Mold construction, Feasibility analysis, Design Standards, Cool and Warp analysis etc., to deliver a robust and a superior quality mold for our customers.  Our Engineers seamlessly interface with our customers on all aspects of the program, in order to develop the best designed mold which is easily maintained and can produce plastic parts at an optimum possible cycle time with the best possible processing window.

19 19 Manufacturing Capability  Our manufacturing teams coordinates with the project and planning departments to insure adherence to the customer’s timeline requirements.  We utilize our customized ERP System to Plan, Track and Control each and every process and components required for your molds during the manufacturing process.  Our tool shop is equipped with high quality, high precision, equipment such as High Speed CNC, Machining center, EDM’s, Wire EDMs to manufacture the mold components with the highest precision and to design tolerances.  Our tool shop is equipped with various types of material handling equipments high capacity cranes, Tilting equipment and Die spotting press etc., needed to aid us in the mold assembly and fitting process.

20 20 Equipment List 1/2 ItemModelBrandQtyCountryX/Y/Z Stroke (mm) CNC Machine (10) DCV 2012-BYCM1Taiwan2000x1200x762 VMM 1688Kafo1Taiwan1600x880x700 VMM 137Kafo1Taiwan1300x700x700 YK 1300Arcade1Taiwan1300x600x600 CV102AYCM1Taiwan1020x520x540 YM106AYCM1Taiwan1020x600x600 FV 85AYCM1Taiwan850X520X540 CT-600 ICutting HSC2China600x500x300 HSCH-500ICutting HSC1China520x400x210 HS-600GJinzhun2China650x500x250 High Speed CNC (2) S33Makino1Singapore650X500X350 CV56 AYCM1Taiwan560x410x450 PlannedFidia1Italy600*500*400 Double head EDM (1)Turbo 1500 CNCDeahan1Korea1800x600x600 CNC EDM Machine (11) CNC 1260Arcade1Taiwan1260x600x600 CNC 850Arcade1Taiwan850x500x500 CNC 750Arcade2Taiwan750x500x450 Turbo 500 CNCDeahan3Korea500x400x350 EA12DMitsubishi3Japan400X300X250 AD 30LSodick1Japan320x200x250

21 21 Equipment List 2/2 ItemModelBrandQtyCountryX/Y/Z Stroke (mm) EDM Machine (10) ZNC 650Yake1Taiwan650X500X250 ZNC 540Yake2Taiwan500X400X250 ZNC 450Yake3Taiwan450X350X200 ZNC 430Yake4Taiwan400X300X250 BM450Sodick2China400X300X250 AE40MIRRORDICK3China350X250X200 Wire Cut Machine (4)DK 7740Robofill4China400x500x350 CNC Wire EDM(2) AQ600LSodick1Japan600x400x300 AQ400LSodick1Japan400x300x250 3Axis Drilling machineDHD -1510WIM1China1700x1200 Procise Milling MachineX1020TIANYOU1China800x2000 Die Spotting Press (3)70T,120T,200TAquamate3China- Gas Injection System4000 psiBauer1GermanyHigh precision Controller Injection Molding Machine (12) 1300THAITIAN1China Can be Equipped with Bauer Gas Injection System 660TKAWAGUCHI1Japan 360TKAWAGUCHI1Japan 280TKAWAGUCHI1Japan 250T KAWAGUCHI 2Japan 200TKAWAGUCHI 2Japan 180TCHEN DA1China 120T KAWAGUCHI 2Japan 80TCHEN DA1China

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33 33 OUR PRODUCT SEGMENTS  AUTOMOTIVE  HIGH PRECISION FUNCTIONAL ENGINEERING PLASTIC PARTS  CHROME PLATED PLASTIC PARTS  ELECTRICAL& ELECTRONICS  MEDICAL  HOME & OFFICEAPPLIANCES  OTHERS

34 34 AUTOMOTIVE PRODUCTS  GAS ASSIST OUTSIDE DOOR & GRAB HANDLES  INSIDE DOOR HANDLE & RELATED PARTS  SEAT RELATED PARTS  CONSOLE RELATED PARTS  DOOR HANDLE HOUSING AND LOCK KNOB  MIRROR RELATED PARTS  LAMP RELATED PARTS  ENGINE RELATED PARTS  AIRVENT COMPONENTS  DECORATIVE STRIPS  EMBLEMS/BADGES  SPEAKERS & GRILLS/ BUMPER GRILL  REMOTE KEYS

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36 36 EXTERIOR TRIMS (GRILLE)

37 37 EXTERIOR TRIMS (GRILLE)

38 38 INTERIOR TRIM

39 39 INTERIOR TRIM

40 40 INTERIOR COMPONENTS

41 41 MIRROR COMPONENTS

42 42 LIGHTING COMPONENTS

43 43 DOOR HANDLES

44 44 ENGINE COMPONENTS

45 45 DECORATIVE TRIM & EMBLEMS

46 46 ELECTRONIC

47 47 HOME APPLIANCE

48 48 CAN YOU GUESS?

49 49 OFFICE MACHINE COMPONENTS

50 50 PACKING AND SHIPPING Package Contents Approved Mold with 1.Soft and Hard copies of Mold design (3D) 2.Soft and Hard copies of Mold 2D drawing with BOM 3.Inspection reports products taken in the last trial in HZ 4.Electrodes (If requested) 5.Spare parts (If agreed during Business award stage itself)

51 51 Key Contact (China) Mr. Y H Chan General Manager / President Zhongshan Huazhi Mould & Plastic Technology Ltd. HongKong Hua Zhi Group Develop Limited. Email: office@huazhimould.com gm@huazhimould.com Skype ID yhchan100710223 Tel: +86-760-2389 5393 Fax: +86-760-2389 5373 Mobile: +86 13702533129

52 52 Key Contact (China) Mr. Vadivel Subramanian Director Zhongshan Huazhi Mould & Plastic Technology Ltd. HongKong Hua Zhi Group Develop Limited. Email: vadivel.s@huazhimould.com Skype ID vadivel_su Tel +86-760-2389 5962 Fax +86-760-2389 5373 Mobile: +86 13702532726 (China) +91 7845370213 (India)

53 53 Key Contact (North America) Mr. Mike Czuchra Sales Manager North America Zhongshan Huazhi Mould & Plastic Technology Ltd. 4614 Lehigh Drive Troy, Michigan 48098 Email mczuchra@huazhimould.com Mobile + 001 248-933-8840

54 54 Key Contact (India) Mr. Selvam, 3C GTS Tool Plast LLP (Representative of Huazhi Group in India) F8, E BLOCK SSVK SANJANA Vigneshwara Nagar, Poonamallee, Chennai – 56, India Email: selvam@huazhimould.com & selvam@3cgts.com Skype ID selvam.raji Mobile: +91 9940640834

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