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Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection.

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Presentation on theme: "Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection."— Presentation transcript:

1 Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection Molding Process J. Micro Nano-Manuf. 2016;4(2):021005-021005-7. doi:10.1115/1.4032891 (a) Cassette mold showing AAO mold template (arrow, left) and BMG mold strips (right); (b) cassette mold connected to vacuum pump; (c) illustration of mold cross section; and (d) sample shape (front view) and feature location for quantitative analysis Figure Legend:

2 Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection Molding Process J. Micro Nano-Manuf. 2016;4(2):021005-021005-7. doi:10.1115/1.4032891 SEM images of (a) AAO template, (b) COC samples under no vacuum, (c) COC sample under ∼ −33.25 kPa for 3 s, (d) COC sample under ∼ −65 kPa for 3 s, (e) COC sample under ∼ −33.25 kPa for 10 s; and (f) COC sample under ∼ −65 kPa for 10 s (scale bar: 1 μm) Figure Legend:

3 Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection Molding Process J. Micro Nano-Manuf. 2016;4(2):021005-021005-7. doi:10.1115/1.4032891 SEM image of FIB features on BMG: (a) position of features (scale bar: 300 μm), (b) horizontal channels (scale bar: 50 μm), (c) vertical channels (scale bar: 40 μm), and (d) 45 deg channels (scale bar: 50 μm). The arrow represents direction of gate from the microfeatures. Figure Legend:

4 Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection Molding Process J. Micro Nano-Manuf. 2016;4(2):021005-021005-7. doi:10.1115/1.4032891 Depth replication (%) as a function of maximum vacuum gauge pressure applied for (a) horizontal channels, (b) vertical channels, and (c) 45 deg channels, at constant vacuum time 2 s for channels 1–7 (n = 3) Figure Legend:

5 Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection Molding Process J. Micro Nano-Manuf. 2016;4(2):021005-021005-7. doi:10.1115/1.4032891 Depth replication (%) as a function of vacuum time applied for (a) horizontal channels, (b) vertical channels, and (c) 45 deg channels, at constant vacuum gauge pressure of ∼ 45 kPa for channels 1–7 (n = 3) Figure Legend:

6 Date of download: 6/3/2016 Copyright © ASME. All rights reserved. From: Vacuum Venting Enhances the Replication of Nano/Microfeatures in Micro-Injection Molding Process J. Micro Nano-Manuf. 2016;4(2):021005-021005-7. doi:10.1115/1.4032891 Effect of different channel directions on depth of replication at (a) control condition (no vacuum applied), (b) maximum vacuum gauge pressure of ∼ −45 kPa at 2 s vacuum time; (c) maximum vacuum gauge pressure ∼ −65 kPa at 2 s vacuum time; and (d) vacuum gauge pressure of vacuum time of ∼ −45 kPa at 2 s vacuum time. Note: comparison of (b) and (c) for different vacuum gauge pressures and comparison of (b) and (d) for different vacuum time. Figure Legend:


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