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DURBAN SBM Operators - SAPREF Owners – Shell, BP, Engen, SASOL, Total

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Presentation on theme: "DURBAN SBM Operators - SAPREF Owners – Shell, BP, Engen, SASOL, Total"— Presentation transcript:

1 Durban Single Buoy Mooring Continuity of Supply Seminar November 2013 Captain Calum Love

2 DURBAN SBM Operators - SAPREF Owners – Shell, BP, Engen, SASOL, Total
80-85% of SA Crude Oil Import Supply National Key Point Limited alternative crude import facility Average 8 tanker p/m visit the SBM Annual throughput 16 million tonnes Refinery Supply SAPREF (Durban) - Shell + BP Engen (Durban) - Engen (Petronas) NATREF (Sasolburg) - SASOL + Total

3 Very Large Crude Carrier at Durban SBM

4 Not Always Blue Skies and Sunshine

5 SBM 1 Heading for Refurbishment

6 Subsea pipeline 2.5km, 48” dia Installed in 1999
SBM Inc Buoy installed 2009 330,000 dwt maximum tonnage PLEM at depth 48m G.SCOULAR

7 THE SBM Moorings - 2 x Double Hawsers (320MT SWL)
Hoses (Floating) - 2 x 20”(25)/16”(4) double carcass inc Breakaway Couplings Hoses (Subsea) - 2 x 7 x 24” (7) double carcass Subsea pipeline integrity verified by intelligent pigging (5yrs) & side scan sonar (2yrs) Detailed inspection and maintenance program including 1-2 dives p/m inspecting all sub sea elements Shut off valves at the SBM hose tanker/subsea line/pipeline and refinery interfaces Discharge Rate - Av ±11,000m3/hr, Max 13,500m3/hr Moorings and Hose life cycle verified by post use destructive testing

8 TANKERS @ Durban SBM VLCC’s (Very Large Crude Carriers)
Ex Arabian Gulf 2m barrels – 4/5 grades 2 - 3 port loading Co-freighting between SBM participants with lead charterer. day voyage – anti-pirate up to 18 days Vessel size 330,000MT Length metres Draft - 22 metres Discharge - 48hrs LR3’s (Suezmax) Ex West African 1m barrels, 1/2 grades Single cargo owner and charterer 1 – 2 port loading ±10/12 day voyage Vessel size 170,000MT Length metres Draft metres Discharge - 24 hrs

9 24’’ Subsea String Schematic
MARCH 2005 PAGE 1

10 Operational Integrity
All tankers scheduled to the SBM are quality assessed to the highest industry standards. Team of 5 on board Tanker throughout (Pilot, Discharge advisor (Master Mariners) + 3 divers/ roustabouts). Tanker berthed by SAPREF marine pilot with the aid of digital computer imagery. Advance weather forecasting for early warning of severe weather. Support Tug on site connected to stern of tanker. Electronic Data transmission on actual SBM weather, Line pressure, rope tension etc. to Refinery + SBM Managers office. Video camera monitoring on Bluff, tugs and divers helmets.

11 SBM Diving Dive Team 2 x Supervisors, panel control man, 9 divers
2 divers together, 1 on standby 48 metres depth, max for surface supplied air Limited to 25 mins = 16 mins working One dive takes 1.5hrs to manage/cycle $1.4m invested in new dive spread for Smit Siyanda $0.75m further investment identified to increase dive bottom time Complex and rigorous dive safety rules being complied with to ensure diver safety Weather parameters 1.5m seas, <1 knot current, limit diving opportunities at SBM

12 SBM Management Maintaining continuity of supply, 85% RSA crude import through SBM Operating in difficult/challanging environmental conditions Compliance at all times with dynamic International and Shareholders HSSE standards Proactive Risk Management and Review Response to Risk Management: SBM subsea pipeline 1999, New SBM 2009 New SBM utility vessel 2009, and support vessel 2010 Enhanced diving equipment 2011 & 2012 Rigorous subsea system hydrodynamic design review Pneumatic line throwing equipment, improved berthing window Investment in new maintenance equipment and test new technologies

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14 Worse berthing weather conditions have been made manageable by use of the pneumatic line thrower.

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16 Supply Contingencies There are no realistic alternative crude import capabilities available to cover a protracted non-availability of the SBM. Durban refineries would shutdown when their crude runs out, 2-4 weeks Spare SBM change out could take 4 – 6 weeks, depending on weather and type of change out required. Product supply contingency is based on the IV import facilities. We now have 4 product import berths and will restore a 5th after berth civil upgrades are completed by TNPA. (i.e. Berth 5). Berth 9 vessel capability (40kt) does not suit crude supply and Natref crude connections would need to be restored. Using berth 9 for crude to Natref would compromise product imports.

17 Durban Dig Out Port Development
The SBM and subsea pipeline must be relocated prior to commencing the new development to ensure continuity of supply DDOP are considering options on where best to relocate the SBM and subsea pipeline Feasible implementation supported by early design detail is critical to managing crude supply risk SAPREF are actively engaged with the project’s director and consultant contractors on behalf of the SBM Owners SBM and subsea pipeline options must ensure that continuity of supply is maintained

18 Crayfish and Pineapple!!
ENVIRONMENTAL HAVEN Salmon Crayfish and Pineapple!! Myrtle feeding on broken muscles Various

19 Durban Single Buoy Mooring Continuity of Supply Seminar November 2013 Captain Calum Love

20 1ST TANKER ON NEW SBM

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23 PAGE 1

24 SBM 3

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